Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites

Complex composite structures manufactured using a low-pressure vacuum bag-only (VBO) method are more susceptible to defects than flat laminates because of the presence of complex compaction conditions at corners. This study investigates the contribution of multivariate processing parameters such as...

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Main Authors: Mujahid, Yasir, Sallih, Nabihah, Mustapha, Mazli, Abdullah, Mohamad Zaki, Mustapha, Faizal
Format: Article
Language:English
Published: Multidisciplinary Digital Publishing Institute 2020
Online Access:http://psasir.upm.edu.my/id/eprint/88726/
http://psasir.upm.edu.my/id/eprint/88726/1/ABSTRACT.pdf
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author Mujahid, Yasir
Sallih, Nabihah
Mustapha, Mazli
Abdullah, Mohamad Zaki
Mustapha, Faizal
author_facet Mujahid, Yasir
Sallih, Nabihah
Mustapha, Mazli
Abdullah, Mohamad Zaki
Mustapha, Faizal
author_sort Mujahid, Yasir
building UPM Institutional Repository
collection Online Access
description Complex composite structures manufactured using a low-pressure vacuum bag-only (VBO) method are more susceptible to defects than flat laminates because of the presence of complex compaction conditions at corners. This study investigates the contribution of multivariate processing parameters such as bagging techniques, curing profiles, and laminate structures on laminates’ shape conformation. Nine sets of laminates were produced with a concave corner and another nine sets with a convex corner, both with a 45° inclined structure. Three-way analysis of variance (ANOVA) was performed to quantify thickness variation and spring effect of laminated composites. The analysis for concave and convex corners showed that the bagging techniques is the main factor in controlling the laminate thickness for complex shape applications. The modified (single) vacuum-bag-only (MSVB) technique appeared to be superior when compared to other bagging techniques, exhibiting the least coefficients of variation of 0.015 and 0.016 in composites with concave and convex corners, respectively. Curing profiles and their interaction with bagging techniques showed no statistical significance in the contribution toward laminate thickness variation. The spring effect of laminated composites was investigated by calculating the coefficient of determination (R2) relative to that of the mold. The specimens exhibited a good agreement with R2 values ranging from 0.9824 to 0.9946, with no major data offset. This study provides guidelines to reduce thickness variations and spring effect in laminated composites with complex shapes by the optimum selection of processing parameters for prepreg processing.
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spelling upm-887262021-11-03T06:17:36Z http://psasir.upm.edu.my/id/eprint/88726/ Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites Mujahid, Yasir Sallih, Nabihah Mustapha, Mazli Abdullah, Mohamad Zaki Mustapha, Faizal Complex composite structures manufactured using a low-pressure vacuum bag-only (VBO) method are more susceptible to defects than flat laminates because of the presence of complex compaction conditions at corners. This study investigates the contribution of multivariate processing parameters such as bagging techniques, curing profiles, and laminate structures on laminates’ shape conformation. Nine sets of laminates were produced with a concave corner and another nine sets with a convex corner, both with a 45° inclined structure. Three-way analysis of variance (ANOVA) was performed to quantify thickness variation and spring effect of laminated composites. The analysis for concave and convex corners showed that the bagging techniques is the main factor in controlling the laminate thickness for complex shape applications. The modified (single) vacuum-bag-only (MSVB) technique appeared to be superior when compared to other bagging techniques, exhibiting the least coefficients of variation of 0.015 and 0.016 in composites with concave and convex corners, respectively. Curing profiles and their interaction with bagging techniques showed no statistical significance in the contribution toward laminate thickness variation. The spring effect of laminated composites was investigated by calculating the coefficient of determination (R2) relative to that of the mold. The specimens exhibited a good agreement with R2 values ranging from 0.9824 to 0.9946, with no major data offset. This study provides guidelines to reduce thickness variations and spring effect in laminated composites with complex shapes by the optimum selection of processing parameters for prepreg processing. Multidisciplinary Digital Publishing Institute 2020 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/88726/1/ABSTRACT.pdf Mujahid, Yasir and Sallih, Nabihah and Mustapha, Mazli and Abdullah, Mohamad Zaki and Mustapha, Faizal (2020) Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites. Processes, 8 (9). pp. 1-16. ISSN 2227-9717 https://www.mdpi.com/2227-9717/8/9/1147 10.3390/pr8091147
spellingShingle Mujahid, Yasir
Sallih, Nabihah
Mustapha, Mazli
Abdullah, Mohamad Zaki
Mustapha, Faizal
Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites
title Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites
title_full Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites
title_fullStr Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites
title_full_unstemmed Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites
title_short Effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites
title_sort effects of processing parameters for vacuum-bagging-only method on shape conformation of laminated composites
url http://psasir.upm.edu.my/id/eprint/88726/
http://psasir.upm.edu.my/id/eprint/88726/
http://psasir.upm.edu.my/id/eprint/88726/
http://psasir.upm.edu.my/id/eprint/88726/1/ABSTRACT.pdf