Optimization of palm-based wax esters production using statistical experimental designs

Wax esters, one of the important ingredients in cosmetic industry, are long-chain esters that exhibit wetting behavior with non-greasy feeling. Wax esters derived from long chain fatty acids and long chain alcohols with chain lengths of 12 carbons or more. These compounds have many potential applica...

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Main Authors: Keng, Pei Sin, Basri, Mahiran, Abdul Rahman, Mohd Basyaruddin, Salleh, Abu Bakar, Raja Abdul Rahman, Raja Noor Zaliha, Ariff, Arbakariya
Format: Article
Language:English
Published: Japan Oil Chemists' Society 2005
Online Access:http://psasir.upm.edu.my/id/eprint/7079/
http://psasir.upm.edu.my/id/eprint/7079/1/Optimization%20of%20palm-based%20wax%20esters%20production%20using%20statistical%20experimental%20designs.pdf
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author Keng, Pei Sin
Basri, Mahiran
Abdul Rahman, Mohd Basyaruddin
Salleh, Abu Bakar
Raja Abdul Rahman, Raja Noor Zaliha
Ariff, Arbakariya
author_facet Keng, Pei Sin
Basri, Mahiran
Abdul Rahman, Mohd Basyaruddin
Salleh, Abu Bakar
Raja Abdul Rahman, Raja Noor Zaliha
Ariff, Arbakariya
author_sort Keng, Pei Sin
building UPM Institutional Repository
collection Online Access
description Wax esters, one of the important ingredients in cosmetic industry, are long-chain esters that exhibit wetting behavior with non-greasy feeling. Wax esters derived from long chain fatty acids and long chain alcohols with chain lengths of 12 carbons or more. These compounds have many potential applications in cosmetics, pharmaceutical and food industries. The present work focuses on the scale-up synthesis of wax esters by alcoholysis of palm oil (PO) with oleyl alcohol (OA) using Lipozyme in a bioreactor. Response surface methodology (RSM) and a 5-level-5-factor central composite rotatable design were adopted to evaluate the effects of synthesis parameters, such as temperature (40-60°C), amount of enzyme (14-22% by weight of PO), amount of palm oil (80-240 mmol), amount of oleyl alcohol (240-720 mmol) and impeller speed (100-400 rpm) on the percentage yield of palm-based wax esters. Based on Design Expert Software (version 6.0.4), optimum alcoholysis conditions were: temperature, 50.4°C, amount of enzyme, 16.0% by weight of palm oil, amount of palm oil, 200.0 mmol, amount of oleyl alcohol, 600.0 mmol, palm oil/oleyl alcohol ratio, 3:1 and impeller speed, 242.1 rpm. The corresponding predicted value of percentage yield and productivity was 91.5% and 106.4 mmol/h respectively compared to the actual experimental value 92.3% yields and 110.8 mmol/h productivity.
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spelling upm-70792015-10-20T01:09:02Z http://psasir.upm.edu.my/id/eprint/7079/ Optimization of palm-based wax esters production using statistical experimental designs Keng, Pei Sin Basri, Mahiran Abdul Rahman, Mohd Basyaruddin Salleh, Abu Bakar Raja Abdul Rahman, Raja Noor Zaliha Ariff, Arbakariya Wax esters, one of the important ingredients in cosmetic industry, are long-chain esters that exhibit wetting behavior with non-greasy feeling. Wax esters derived from long chain fatty acids and long chain alcohols with chain lengths of 12 carbons or more. These compounds have many potential applications in cosmetics, pharmaceutical and food industries. The present work focuses on the scale-up synthesis of wax esters by alcoholysis of palm oil (PO) with oleyl alcohol (OA) using Lipozyme in a bioreactor. Response surface methodology (RSM) and a 5-level-5-factor central composite rotatable design were adopted to evaluate the effects of synthesis parameters, such as temperature (40-60°C), amount of enzyme (14-22% by weight of PO), amount of palm oil (80-240 mmol), amount of oleyl alcohol (240-720 mmol) and impeller speed (100-400 rpm) on the percentage yield of palm-based wax esters. Based on Design Expert Software (version 6.0.4), optimum alcoholysis conditions were: temperature, 50.4°C, amount of enzyme, 16.0% by weight of palm oil, amount of palm oil, 200.0 mmol, amount of oleyl alcohol, 600.0 mmol, palm oil/oleyl alcohol ratio, 3:1 and impeller speed, 242.1 rpm. The corresponding predicted value of percentage yield and productivity was 91.5% and 106.4 mmol/h respectively compared to the actual experimental value 92.3% yields and 110.8 mmol/h productivity. Japan Oil Chemists' Society 2005 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/7079/1/Optimization%20of%20palm-based%20wax%20esters%20production%20using%20statistical%20experimental%20designs.pdf Keng, Pei Sin and Basri, Mahiran and Abdul Rahman, Mohd Basyaruddin and Salleh, Abu Bakar and Raja Abdul Rahman, Raja Noor Zaliha and Ariff, Arbakariya (2005) Optimization of palm-based wax esters production using statistical experimental designs. Journal of Oleo Science, 54 (10). pp. 519-528. ISSN 1345-8957; ESSN: 1347-3352 https://www.jstage.jst.go.jp/article/jos/54/10/54_10_519/_article 10.5650/jos.54.519
spellingShingle Keng, Pei Sin
Basri, Mahiran
Abdul Rahman, Mohd Basyaruddin
Salleh, Abu Bakar
Raja Abdul Rahman, Raja Noor Zaliha
Ariff, Arbakariya
Optimization of palm-based wax esters production using statistical experimental designs
title Optimization of palm-based wax esters production using statistical experimental designs
title_full Optimization of palm-based wax esters production using statistical experimental designs
title_fullStr Optimization of palm-based wax esters production using statistical experimental designs
title_full_unstemmed Optimization of palm-based wax esters production using statistical experimental designs
title_short Optimization of palm-based wax esters production using statistical experimental designs
title_sort optimization of palm-based wax esters production using statistical experimental designs
url http://psasir.upm.edu.my/id/eprint/7079/
http://psasir.upm.edu.my/id/eprint/7079/
http://psasir.upm.edu.my/id/eprint/7079/
http://psasir.upm.edu.my/id/eprint/7079/1/Optimization%20of%20palm-based%20wax%20esters%20production%20using%20statistical%20experimental%20designs.pdf