Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals

The objective of this study is to determine numerically, the effect of different parameters on springback phenomenon during sheet metal forming process. Nonlinear numerical simulation was performed using a finite element commercial MSC MARC software. Numerical results were verified with available...

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Main Author: Imhemed, Ramadan Muftah
Format: Thesis
Language:English
Published: 2004
Subjects:
Online Access:http://psasir.upm.edu.my/id/eprint/5904/
http://psasir.upm.edu.my/id/eprint/5904/1/FK_2004_24%20IR.pdf
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author Imhemed, Ramadan Muftah
author_facet Imhemed, Ramadan Muftah
author_sort Imhemed, Ramadan Muftah
building UPM Institutional Repository
collection Online Access
description The objective of this study is to determine numerically, the effect of different parameters on springback phenomenon during sheet metal forming process. Nonlinear numerical simulation was performed using a finite element commercial MSC MARC software. Numerical results were verified with available experimental data obtained from the literature. Four parameters namely, the effect of material type, sheet thickness, friction and punch radius were evaluated in springbak phenomena. In evaluating the effect of material types on springback phenomenon, high tensile steel (HTS), mild steel (MS), deep drawing steel @DS) and commercially pure aluminium (CA) were used. The computational results showed that the value of springback is influenced by type of material.Deep drawing steel displayed the highest value of springback (3.48"), while the lowest springback value was recorded for mild steel (2.06"). The effect of friction coefficient on springback phenomenon was determined using different friction coefficient ranging between 0.1 and 0.5 with increment of 0.1. Friction coefficient 0.5 displayed the highest value of springback (3.8") and the lowest value of springbak (2.4") was recorded for friction coefficient 0.1 which means that springback increases as friction coefficient increases. Sheets have thickness of (3mq 5mm, 8.3rnrn, lOmm and 12.8mm were evaluated for springback phenomenon. The results showed that the springback values decreases as sheet thickness increases. 3 mm sheet computed to have the highest value of springback (7.65"), 12.8 mm sheet had the lowest springback value (2.88"). Finally, (3mm, 5mm, 8mm, lOmm and 12mm) punch radius were also evaluate to study their effect on developed springback,. The results showed that as the punch radius increases the springback vaIues increases. The punch with 12mm radius exhibited the highest value of springback (5.84") and the lowest springback value of lo was computed for punch with radius of 3mm.
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language English
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spelling upm-59042022-02-03T02:17:56Z http://psasir.upm.edu.my/id/eprint/5904/ Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals Imhemed, Ramadan Muftah The objective of this study is to determine numerically, the effect of different parameters on springback phenomenon during sheet metal forming process. Nonlinear numerical simulation was performed using a finite element commercial MSC MARC software. Numerical results were verified with available experimental data obtained from the literature. Four parameters namely, the effect of material type, sheet thickness, friction and punch radius were evaluated in springbak phenomena. In evaluating the effect of material types on springback phenomenon, high tensile steel (HTS), mild steel (MS), deep drawing steel @DS) and commercially pure aluminium (CA) were used. The computational results showed that the value of springback is influenced by type of material.Deep drawing steel displayed the highest value of springback (3.48"), while the lowest springback value was recorded for mild steel (2.06"). The effect of friction coefficient on springback phenomenon was determined using different friction coefficient ranging between 0.1 and 0.5 with increment of 0.1. Friction coefficient 0.5 displayed the highest value of springback (3.8") and the lowest value of springbak (2.4") was recorded for friction coefficient 0.1 which means that springback increases as friction coefficient increases. Sheets have thickness of (3mq 5mm, 8.3rnrn, lOmm and 12.8mm were evaluated for springback phenomenon. The results showed that the springback values decreases as sheet thickness increases. 3 mm sheet computed to have the highest value of springback (7.65"), 12.8 mm sheet had the lowest springback value (2.88"). Finally, (3mm, 5mm, 8mm, lOmm and 12mm) punch radius were also evaluate to study their effect on developed springback,. The results showed that as the punch radius increases the springback vaIues increases. The punch with 12mm radius exhibited the highest value of springback (5.84") and the lowest springback value of lo was computed for punch with radius of 3mm. 2004-06 Thesis NonPeerReviewed text en http://psasir.upm.edu.my/id/eprint/5904/1/FK_2004_24%20IR.pdf Imhemed, Ramadan Muftah (2004) Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals. Masters thesis, Universiti Putra Malaysia. Sheet metal - Bending - Case studies Finite element method
spellingShingle Sheet metal - Bending - Case studies
Finite element method
Imhemed, Ramadan Muftah
Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals
title Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals
title_full Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals
title_fullStr Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals
title_full_unstemmed Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals
title_short Finite Element Analysis of Spring Back Phenomenon in V- bending of Sheet Metals
title_sort finite element analysis of spring back phenomenon in v- bending of sheet metals
topic Sheet metal - Bending - Case studies
Finite element method
url http://psasir.upm.edu.my/id/eprint/5904/
http://psasir.upm.edu.my/id/eprint/5904/1/FK_2004_24%20IR.pdf