Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system
Today, positioning systems in machine tools aim for high accuracy and robustness characteristics in order to accommodate against various disturbance forces. The objective of this paper is to evaluate the tracking performance of PID, Gain Scheduling and Cascade P/PI controller with the existence of d...
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| Format: | Article |
| Language: | English |
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IDOSI Publications
2013
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| Online Access: | http://psasir.upm.edu.my/id/eprint/44302/ http://psasir.upm.edu.my/id/eprint/44302/1/Evaluation%20on%20tracking%20performance%20of%20PID%2C%20gain%20scheduling%20and%20classical%20cascade%20PPI%20controller%20on%20XY%20table%20ballscrew%20drive%20system.pdf |
| _version_ | 1848850428318449664 |
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| author | Abdullah, Lokman Jamaludin, Zamberi Ahsan, Qumrul Jamaludin, Jailani Rafan, Nur Aidawaty Chiew, Tsung Heng Jusoff, Kamaruzaman Yusoff, Mariana |
| author_facet | Abdullah, Lokman Jamaludin, Zamberi Ahsan, Qumrul Jamaludin, Jailani Rafan, Nur Aidawaty Chiew, Tsung Heng Jusoff, Kamaruzaman Yusoff, Mariana |
| author_sort | Abdullah, Lokman |
| building | UPM Institutional Repository |
| collection | Online Access |
| description | Today, positioning systems in machine tools aim for high accuracy and robustness characteristics in order to accommodate against various disturbance forces. The objective of this paper is to evaluate the tracking performance of PID, Gain Scheduling and Cascade P/PI controller with the existence of disturbance forces in the form of cutting forces. Cutting force characteristics at different cutting parameters; such as spindle speed rotations is analysed using Fast Fourier Transform. The tracking performance of a classical cascade controller in presence of these cutting forces is compared to the PID controller and gain scheduling PID controller. Robustness of these controllers in compensating different cutting characteristics is compared based on reduction in the amplitudes of cutting force harmonics using Fast Fourier Transform. It is found that the cascade controller performs better than both PID controller and gain scheduling PID controller. The average percentage error reduction between cascade controller and Gain Scheduling controller is about 88% whereas the average percentage error reduction between cascade controller and Gain Scheduling controller is about 84% at spindle speed of 1000 rpm spindle speed rotation. The finalized design of cascade controller could be utilized further for machining application such as milling process. The implementation of cascade P/PI in machine tools applications will increase the quality of the end product and the productivity in industry by saving the machining time. It is suggested that the range of the spindle speed could be made wider to accommodate the needs for high speed machining. |
| first_indexed | 2025-11-15T10:06:08Z |
| format | Article |
| id | upm-44302 |
| institution | Universiti Putra Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T10:06:08Z |
| publishDate | 2013 |
| publisher | IDOSI Publications |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | upm-443022020-07-09T07:54:31Z http://psasir.upm.edu.my/id/eprint/44302/ Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system Abdullah, Lokman Jamaludin, Zamberi Ahsan, Qumrul Jamaludin, Jailani Rafan, Nur Aidawaty Chiew, Tsung Heng Jusoff, Kamaruzaman Yusoff, Mariana Today, positioning systems in machine tools aim for high accuracy and robustness characteristics in order to accommodate against various disturbance forces. The objective of this paper is to evaluate the tracking performance of PID, Gain Scheduling and Cascade P/PI controller with the existence of disturbance forces in the form of cutting forces. Cutting force characteristics at different cutting parameters; such as spindle speed rotations is analysed using Fast Fourier Transform. The tracking performance of a classical cascade controller in presence of these cutting forces is compared to the PID controller and gain scheduling PID controller. Robustness of these controllers in compensating different cutting characteristics is compared based on reduction in the amplitudes of cutting force harmonics using Fast Fourier Transform. It is found that the cascade controller performs better than both PID controller and gain scheduling PID controller. The average percentage error reduction between cascade controller and Gain Scheduling controller is about 88% whereas the average percentage error reduction between cascade controller and Gain Scheduling controller is about 84% at spindle speed of 1000 rpm spindle speed rotation. The finalized design of cascade controller could be utilized further for machining application such as milling process. The implementation of cascade P/PI in machine tools applications will increase the quality of the end product and the productivity in industry by saving the machining time. It is suggested that the range of the spindle speed could be made wider to accommodate the needs for high speed machining. IDOSI Publications 2013 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/44302/1/Evaluation%20on%20tracking%20performance%20of%20PID%2C%20gain%20scheduling%20and%20classical%20cascade%20PPI%20controller%20on%20XY%20table%20ballscrew%20drive%20system.pdf Abdullah, Lokman and Jamaludin, Zamberi and Ahsan, Qumrul and Jamaludin, Jailani and Rafan, Nur Aidawaty and Chiew, Tsung Heng and Jusoff, Kamaruzaman and Yusoff, Mariana (2013) Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system. World Applied Sciences Journal, 21. pp. 1-10. ISSN 1818-4952; ESSN: 1991-6426 https://www.idosi.org/wasj/wasj21(et)2013.htm 10.5829/idosi.wasj.2013.21.1001 |
| spellingShingle | Abdullah, Lokman Jamaludin, Zamberi Ahsan, Qumrul Jamaludin, Jailani Rafan, Nur Aidawaty Chiew, Tsung Heng Jusoff, Kamaruzaman Yusoff, Mariana Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system |
| title | Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system |
| title_full | Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system |
| title_fullStr | Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system |
| title_full_unstemmed | Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system |
| title_short | Evaluation on tracking performance of PID, gain scheduling and classical cascade P/PI controller on XY table ballscrew drive system |
| title_sort | evaluation on tracking performance of pid, gain scheduling and classical cascade p/pi controller on xy table ballscrew drive system |
| url | http://psasir.upm.edu.my/id/eprint/44302/ http://psasir.upm.edu.my/id/eprint/44302/ http://psasir.upm.edu.my/id/eprint/44302/ http://psasir.upm.edu.my/id/eprint/44302/1/Evaluation%20on%20tracking%20performance%20of%20PID%2C%20gain%20scheduling%20and%20classical%20cascade%20PPI%20controller%20on%20XY%20table%20ballscrew%20drive%20system.pdf |