Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process
The aim of this paper is to investigate the effect of cutting speed and uncut chip thickness on cutting performance. A Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material mode and Coulombs friction law was used to simulate of High Speed Machining (H...
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| Format: | Article |
| Language: | English |
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Trans Tech Publications
2014
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| Online Access: | http://psasir.upm.edu.my/id/eprint/37217/ http://psasir.upm.edu.my/id/eprint/37217/1/Effect%20of%20cutting%20parameters%20on%20tool-chip%20interface%20temperature%20in%20an%20orthogonal%20turning%20process.pdf |
| _version_ | 1848848549297520640 |
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| author | Sulaiman, Shamsuddin Roshan Zamir, Amir Sayah Borazjani, Soroosh |
| author_facet | Sulaiman, Shamsuddin Roshan Zamir, Amir Sayah Borazjani, Soroosh |
| author_sort | Sulaiman, Shamsuddin |
| building | UPM Institutional Repository |
| collection | Online Access |
| description | The aim of this paper is to investigate the effect of cutting speed and uncut chip thickness on cutting performance. A Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material mode and Coulombs friction law was used to simulate of High Speed Machining (HSM) of AISI 1045 steel. In this simulation work, feed rate ranging from 0.05 mm/rev to 0.13 mm/rev and cutting speed ranging from 200 m/min to 600 m/min at three different cutting speeds were investigated. From the simulation results it was observed that increasing feed rate and cutting speed lead to increase temperature and stress distribution at tool/chip interface. The results obtained from this study are highly essential to predict machining induced residual stresses and thermo-mechanical deformation related properties on the machined surface. |
| first_indexed | 2025-11-15T09:36:16Z |
| format | Article |
| id | upm-37217 |
| institution | Universiti Putra Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T09:36:16Z |
| publishDate | 2014 |
| publisher | Trans Tech Publications |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | upm-372172015-12-01T08:50:59Z http://psasir.upm.edu.my/id/eprint/37217/ Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process Sulaiman, Shamsuddin Roshan Zamir, Amir Sayah Borazjani, Soroosh The aim of this paper is to investigate the effect of cutting speed and uncut chip thickness on cutting performance. A Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material mode and Coulombs friction law was used to simulate of High Speed Machining (HSM) of AISI 1045 steel. In this simulation work, feed rate ranging from 0.05 mm/rev to 0.13 mm/rev and cutting speed ranging from 200 m/min to 600 m/min at three different cutting speeds were investigated. From the simulation results it was observed that increasing feed rate and cutting speed lead to increase temperature and stress distribution at tool/chip interface. The results obtained from this study are highly essential to predict machining induced residual stresses and thermo-mechanical deformation related properties on the machined surface. Trans Tech Publications 2014 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/37217/1/Effect%20of%20cutting%20parameters%20on%20tool-chip%20interface%20temperature%20in%20an%20orthogonal%20turning%20process.pdf Sulaiman, Shamsuddin and Roshan Zamir, Amir Sayah and Borazjani, Soroosh (2014) Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process. Advanced Materials Research, 903. pp. 21-26. ISSN 1022-6680; ESSN: 1662-8985 http://www.scientific.net/AMR.903.21 10.4028/www.scientific.net/AMR.903.21 |
| spellingShingle | Sulaiman, Shamsuddin Roshan Zamir, Amir Sayah Borazjani, Soroosh Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process |
| title | Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process |
| title_full | Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process |
| title_fullStr | Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process |
| title_full_unstemmed | Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process |
| title_short | Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process |
| title_sort | effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process |
| url | http://psasir.upm.edu.my/id/eprint/37217/ http://psasir.upm.edu.my/id/eprint/37217/ http://psasir.upm.edu.my/id/eprint/37217/ http://psasir.upm.edu.my/id/eprint/37217/1/Effect%20of%20cutting%20parameters%20on%20tool-chip%20interface%20temperature%20in%20an%20orthogonal%20turning%20process.pdf |