Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres

Chemical vapour deposition (CVD) had been used to produce carbon nanotube (CNT) coated carbon fibre, referred to in this work as nano-hybrid fibres. In order to understand the gas flow behaviour inside the CVD reactor, computational fluid dynamics (CFD) has been utilised to simulate the process in a...

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Main Authors: Abdul Rashid, Suraya, Abdul Rashid, Muhammad Zamir, Musa, Muharniza Azinita, Othman, Siti Hajar
Format: Article
Language:English
Published: John Wiley & Sons 2013
Online Access:http://psasir.upm.edu.my/id/eprint/28850/
http://psasir.upm.edu.my/id/eprint/28850/1/Assessment%20of%20gas%20flow%20characteristics%20and%20reaction%20kinetics%20of%20chemical%20vapour%20deposition%20reactors%20for%20the%20production%20of%20nano.pdf
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author Abdul Rashid, Suraya
Abdul Rashid, Muhammad Zamir
Musa, Muharniza Azinita
Othman, Siti Hajar
author_facet Abdul Rashid, Suraya
Abdul Rashid, Muhammad Zamir
Musa, Muharniza Azinita
Othman, Siti Hajar
author_sort Abdul Rashid, Suraya
building UPM Institutional Repository
collection Online Access
description Chemical vapour deposition (CVD) had been used to produce carbon nanotube (CNT) coated carbon fibre, referred to in this work as nano-hybrid fibres. In order to understand the gas flow behaviour inside the CVD reactor, computational fluid dynamics (CFD) has been utilised to simulate the process in a horizontal CVD reactor together with a vertical CVD reactor for comparison. For simplicity purposes, the CNT synthesis was represented by ferrocene decomposition into iron, which acts as the catalyst for CNT formation. The gas flow behaviour inside the horizontal reactor was asymmetrical in nature and seen to be dominated by recirculation effects compared with the vertical reactor, which was symmetrical and generally lacking in circulation. The impact of the gas flow characteristics on the reaction rates of the ferrocene decomposition and mass fraction of chemical species was also investigated. The kinetic rate of reaction in the horizontal reactor was found to be 2–3 orders of magnitude larger in the horizontal reactor compared with the vertical reactor. The results provide valuable insight into the best approach for producing nano-hybrid fibres in a one-step continuous process.
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spelling upm-288502015-09-08T06:05:36Z http://psasir.upm.edu.my/id/eprint/28850/ Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres Abdul Rashid, Suraya Abdul Rashid, Muhammad Zamir Musa, Muharniza Azinita Othman, Siti Hajar Chemical vapour deposition (CVD) had been used to produce carbon nanotube (CNT) coated carbon fibre, referred to in this work as nano-hybrid fibres. In order to understand the gas flow behaviour inside the CVD reactor, computational fluid dynamics (CFD) has been utilised to simulate the process in a horizontal CVD reactor together with a vertical CVD reactor for comparison. For simplicity purposes, the CNT synthesis was represented by ferrocene decomposition into iron, which acts as the catalyst for CNT formation. The gas flow behaviour inside the horizontal reactor was asymmetrical in nature and seen to be dominated by recirculation effects compared with the vertical reactor, which was symmetrical and generally lacking in circulation. The impact of the gas flow characteristics on the reaction rates of the ferrocene decomposition and mass fraction of chemical species was also investigated. The kinetic rate of reaction in the horizontal reactor was found to be 2–3 orders of magnitude larger in the horizontal reactor compared with the vertical reactor. The results provide valuable insight into the best approach for producing nano-hybrid fibres in a one-step continuous process. John Wiley & Sons 2013 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/28850/1/Assessment%20of%20gas%20flow%20characteristics%20and%20reaction%20kinetics%20of%20chemical%20vapour%20deposition%20reactors%20for%20the%20production%20of%20nano.pdf Abdul Rashid, Suraya and Abdul Rashid, Muhammad Zamir and Musa, Muharniza Azinita and Othman, Siti Hajar (2013) Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres. Asia-Pacific Journal of Chemical Engineering, 8 (2). pp. 254-261. ISSN 1932-2135; ESSN: 1932-2143 10.1002/apj.1708
spellingShingle Abdul Rashid, Suraya
Abdul Rashid, Muhammad Zamir
Musa, Muharniza Azinita
Othman, Siti Hajar
Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres
title Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres
title_full Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres
title_fullStr Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres
title_full_unstemmed Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres
title_short Assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres
title_sort assessment of gas flow characteristics and reaction kinetics of chemical vapour deposition reactors for the production of nano-hybrid fibres
url http://psasir.upm.edu.my/id/eprint/28850/
http://psasir.upm.edu.my/id/eprint/28850/
http://psasir.upm.edu.my/id/eprint/28850/1/Assessment%20of%20gas%20flow%20characteristics%20and%20reaction%20kinetics%20of%20chemical%20vapour%20deposition%20reactors%20for%20the%20production%20of%20nano.pdf