Overall equipment effectiveness improvement through total productive maintenance in assembly cell
The Overall Equipment Effectiveness (OEE) is an established method to monitor and improve the effectiveness of manufacturing processes. OEE is frequently used as a key metric in Total Productive Maintenance (TPM) and Lean Manufacturing environment. This paper focuses on the OEE measurement of the as...
| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
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IGI Global
2013
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| Online Access: | http://psasir.upm.edu.my/id/eprint/28831/ http://psasir.upm.edu.my/id/eprint/28831/1/Overall%20equipment%20effectiveness%20improvement%20through%20total%20productive%20maintenance%20in%20assembly%20cell.pdf |
| _version_ | 1848846225144545280 |
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| author | Ismail, Napsiah Baharudin, B. T. Hang Tuah Musa, Yusaini Leman, Zulkiflle |
| author_facet | Ismail, Napsiah Baharudin, B. T. Hang Tuah Musa, Yusaini Leman, Zulkiflle |
| author_sort | Ismail, Napsiah |
| building | UPM Institutional Repository |
| collection | Online Access |
| description | The Overall Equipment Effectiveness (OEE) is an established method to monitor and improve the effectiveness of manufacturing processes. OEE is frequently used as a key metric in Total Productive Maintenance (TPM) and Lean Manufacturing environment. This paper focuses on the OEE measurement of the assembly line of steering gear in an automotive company (AGR Sdn Bhd) through the implementation of TPM. The average OEE measurement before implementation of TPM is 52.21% which is below the company’s target. The company used reactive maintenance, which is inherently “wasteful and ineffective. After the implementation of TPM, the OEE performance for the assembly department improved to 70.21%. The result shows that machine down time directly influence the OEE. The implementation of TPM enables the company to change their maintenance practices from reactive to proactive. The average availability percentage is 80.34% and performance efficiency average is 87.99%. This has directly contributed to a lower overall OEE performance compared to world standard. The rate of quality is maintained at an average of 99.54%. |
| first_indexed | 2025-11-15T08:59:19Z |
| format | Article |
| id | upm-28831 |
| institution | Universiti Putra Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T08:59:19Z |
| publishDate | 2013 |
| publisher | IGI Global |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | upm-288312015-09-21T04:04:43Z http://psasir.upm.edu.my/id/eprint/28831/ Overall equipment effectiveness improvement through total productive maintenance in assembly cell Ismail, Napsiah Baharudin, B. T. Hang Tuah Musa, Yusaini Leman, Zulkiflle The Overall Equipment Effectiveness (OEE) is an established method to monitor and improve the effectiveness of manufacturing processes. OEE is frequently used as a key metric in Total Productive Maintenance (TPM) and Lean Manufacturing environment. This paper focuses on the OEE measurement of the assembly line of steering gear in an automotive company (AGR Sdn Bhd) through the implementation of TPM. The average OEE measurement before implementation of TPM is 52.21% which is below the company’s target. The company used reactive maintenance, which is inherently “wasteful and ineffective. After the implementation of TPM, the OEE performance for the assembly department improved to 70.21%. The result shows that machine down time directly influence the OEE. The implementation of TPM enables the company to change their maintenance practices from reactive to proactive. The average availability percentage is 80.34% and performance efficiency average is 87.99%. This has directly contributed to a lower overall OEE performance compared to world standard. The rate of quality is maintained at an average of 99.54%. IGI Global 2013-01 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/28831/1/Overall%20equipment%20effectiveness%20improvement%20through%20total%20productive%20maintenance%20in%20assembly%20cell.pdf Ismail, Napsiah and Baharudin, B. T. Hang Tuah and Musa, Yusaini and Leman, Zulkiflle (2013) Overall equipment effectiveness improvement through total productive maintenance in assembly cell. International Journal of Customer Relationship Marketing and Management, 4 (1). pp. 13-27. ISSN 1947-9247; ESSN: 1947-9255 10.4018/jcrmm.2013010102 |
| spellingShingle | Ismail, Napsiah Baharudin, B. T. Hang Tuah Musa, Yusaini Leman, Zulkiflle Overall equipment effectiveness improvement through total productive maintenance in assembly cell |
| title | Overall equipment effectiveness improvement through total productive maintenance in assembly cell |
| title_full | Overall equipment effectiveness improvement through total productive maintenance in assembly cell |
| title_fullStr | Overall equipment effectiveness improvement through total productive maintenance in assembly cell |
| title_full_unstemmed | Overall equipment effectiveness improvement through total productive maintenance in assembly cell |
| title_short | Overall equipment effectiveness improvement through total productive maintenance in assembly cell |
| title_sort | overall equipment effectiveness improvement through total productive maintenance in assembly cell |
| url | http://psasir.upm.edu.my/id/eprint/28831/ http://psasir.upm.edu.my/id/eprint/28831/ http://psasir.upm.edu.my/id/eprint/28831/1/Overall%20equipment%20effectiveness%20improvement%20through%20total%20productive%20maintenance%20in%20assembly%20cell.pdf |