Deflection analysis of the thin-web workpiece structure using similarity concept

The thin-web structure component is widely used in aviation and aerospace industries with the reason of light weight and high performance. However, the thin-web components are tending to deflect because of their poor rigidity and the effect of cutting force during cutting process. It is required to...

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Main Authors: Mohamad, Nurhaniza, Mohd Ariffin, Mohd Khairol Anuar, Ali, Aidy, Mustapha, Faizal
Format: Article
Language:English
Published: Trans Tech Publications 2011
Online Access:http://psasir.upm.edu.my/id/eprint/23221/
http://psasir.upm.edu.my/id/eprint/23221/1/Deflection%20analysis%20of%20the%20thin-web%20workpiece%20structure%20using%20similarity%20concept.pdf
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author Mohamad, Nurhaniza
Mohd Ariffin, Mohd Khairol Anuar
Ali, Aidy
Mustapha, Faizal
author_facet Mohamad, Nurhaniza
Mohd Ariffin, Mohd Khairol Anuar
Ali, Aidy
Mustapha, Faizal
author_sort Mohamad, Nurhaniza
building UPM Institutional Repository
collection Online Access
description The thin-web structure component is widely used in aviation and aerospace industries with the reason of light weight and high performance. However, the thin-web components are tending to deflect because of their poor rigidity and the effect of cutting force during cutting process. It is required to perform of high-speed machining that can remove the large number of material in a shorter time in order to allow machining of such structure. The performance of high-speed machining operation is restricted by the static and dynamic stiffness of the tool and part that can cause some problems such as regenerative chatter and ‘push-off’. The tool path plays an important function to avoid the problem occurs as it assists to reduce the workpiece vibration during machining. The optimization of tool path is done by determining the element removal sequences and the materials removal are implemented using milling cutter. The maximum deflection for each element removed is recorded in order to define the optimum solution of element removal sequences. The analysis shows that there are significant effects of workpiece stiffness with relation to the cutting parameters setting.
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publishDate 2011
publisher Trans Tech Publications
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spelling upm-232212015-12-04T01:05:14Z http://psasir.upm.edu.my/id/eprint/23221/ Deflection analysis of the thin-web workpiece structure using similarity concept Mohamad, Nurhaniza Mohd Ariffin, Mohd Khairol Anuar Ali, Aidy Mustapha, Faizal The thin-web structure component is widely used in aviation and aerospace industries with the reason of light weight and high performance. However, the thin-web components are tending to deflect because of their poor rigidity and the effect of cutting force during cutting process. It is required to perform of high-speed machining that can remove the large number of material in a shorter time in order to allow machining of such structure. The performance of high-speed machining operation is restricted by the static and dynamic stiffness of the tool and part that can cause some problems such as regenerative chatter and ‘push-off’. The tool path plays an important function to avoid the problem occurs as it assists to reduce the workpiece vibration during machining. The optimization of tool path is done by determining the element removal sequences and the materials removal are implemented using milling cutter. The maximum deflection for each element removed is recorded in order to define the optimum solution of element removal sequences. The analysis shows that there are significant effects of workpiece stiffness with relation to the cutting parameters setting. Trans Tech Publications 2011 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/23221/1/Deflection%20analysis%20of%20the%20thin-web%20workpiece%20structure%20using%20similarity%20concept.pdf Mohamad, Nurhaniza and Mohd Ariffin, Mohd Khairol Anuar and Ali, Aidy and Mustapha, Faizal (2011) Deflection analysis of the thin-web workpiece structure using similarity concept. Advanced Materials Research, 337. pp. 479-488. ISSN 1022-6680; ESSN: 1662-8985 http://www.scientific.net/AMR.337.479 10.4028/www.scientific.net/AMR.337.479
spellingShingle Mohamad, Nurhaniza
Mohd Ariffin, Mohd Khairol Anuar
Ali, Aidy
Mustapha, Faizal
Deflection analysis of the thin-web workpiece structure using similarity concept
title Deflection analysis of the thin-web workpiece structure using similarity concept
title_full Deflection analysis of the thin-web workpiece structure using similarity concept
title_fullStr Deflection analysis of the thin-web workpiece structure using similarity concept
title_full_unstemmed Deflection analysis of the thin-web workpiece structure using similarity concept
title_short Deflection analysis of the thin-web workpiece structure using similarity concept
title_sort deflection analysis of the thin-web workpiece structure using similarity concept
url http://psasir.upm.edu.my/id/eprint/23221/
http://psasir.upm.edu.my/id/eprint/23221/
http://psasir.upm.edu.my/id/eprint/23221/
http://psasir.upm.edu.my/id/eprint/23221/1/Deflection%20analysis%20of%20the%20thin-web%20workpiece%20structure%20using%20similarity%20concept.pdf