A review of the pathways, limitations, and perspectives of plastic waste recycling

The valorisation of plastic waste through diverse recycling technologies offers a strategic response to the escalating global plastic crisis, combining waste reduction with resource and energy recovery. This review critically examines both conventional and emerging methods—including mechanical recyc...

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Main Authors: Alrazen, Hayder A., Aminossadati, Saiied M., Mahmood, Hussein A., Hussein, Ahmed Kadhim, Ahmad, Kamarul Arifin, Dol, Sharul Sham, Jabbar, Sattar, Algayyim, Sattar Jabbar Murad, Konarova, Muxina, Fattah, I. M.R.
Format: Article
Language:English
Published: Springer Science and Business Media Deutschland GmbH 2025
Online Access:http://psasir.upm.edu.my/id/eprint/120124/
http://psasir.upm.edu.my/id/eprint/120124/1/120124.pdf
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author Alrazen, Hayder A.
Aminossadati, Saiied M.
Mahmood, Hussein A.
Hussein, Ahmed Kadhim
Ahmad, Kamarul Arifin
Dol, Sharul Sham
Jabbar, Sattar
Algayyim, Sattar Jabbar Murad
Konarova, Muxina
Fattah, I. M.R.
author_facet Alrazen, Hayder A.
Aminossadati, Saiied M.
Mahmood, Hussein A.
Hussein, Ahmed Kadhim
Ahmad, Kamarul Arifin
Dol, Sharul Sham
Jabbar, Sattar
Algayyim, Sattar Jabbar Murad
Konarova, Muxina
Fattah, I. M.R.
author_sort Alrazen, Hayder A.
building UPM Institutional Repository
collection Online Access
description The valorisation of plastic waste through diverse recycling technologies offers a strategic response to the escalating global plastic crisis, combining waste reduction with resource and energy recovery. This review critically examines both conventional and emerging methods—including mechanical recycling, incineration for energy recovery, pyrolysis, gasification, hydrogenation, hydrocracking, and solvent-based treatments—focusing on their technical efficacy, environmental footprint, and economic feasibility. Mechanical recycling remains the most widely adopted method, involving collection, sorting, grinding, washing, drying, and granulation processes. However, challenges such as polymer degradation, contamination, and incompatibility among mixed plastics limit the quality and applicability of recycled products. Advanced sorting technologies, including Near-Infrared (NIR) spectroscopy, Artificial Intelligence (AI), and electrostatic separation, are increasingly employed to enhance recycling outcomes. Incineration provides energy in the form of electricity, heat, or steam while significantly reducing waste volume, yet it raises environmental concerns due to the release of toxic gases and particulates. Chemical recycling emerges as a critical pillar of the circular plastic economy, enabling the breakdown of polymers into valuable chemical feedstocks. Techniques such as pyrolysis, gasification, and hydrocracking produce valuable by-products, including char, syngas, and bio-oil. The review underscores the potential of integrating incineration with carbon capture technologies to mitigate emissions and improve sustainability. It advocates for region-specific strategies supported by comprehensive techno-economic and environmental assessments. This work provides a comparative framework to inform the selection of recycling technologies, guide policy development, and identify research priorities in advancing plastic waste valorisation.
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spelling upm-1201242025-09-23T07:44:31Z http://psasir.upm.edu.my/id/eprint/120124/ A review of the pathways, limitations, and perspectives of plastic waste recycling Alrazen, Hayder A. Aminossadati, Saiied M. Mahmood, Hussein A. Hussein, Ahmed Kadhim Ahmad, Kamarul Arifin Dol, Sharul Sham Jabbar, Sattar Algayyim, Sattar Jabbar Murad Konarova, Muxina Fattah, I. M.R. The valorisation of plastic waste through diverse recycling technologies offers a strategic response to the escalating global plastic crisis, combining waste reduction with resource and energy recovery. This review critically examines both conventional and emerging methods—including mechanical recycling, incineration for energy recovery, pyrolysis, gasification, hydrogenation, hydrocracking, and solvent-based treatments—focusing on their technical efficacy, environmental footprint, and economic feasibility. Mechanical recycling remains the most widely adopted method, involving collection, sorting, grinding, washing, drying, and granulation processes. However, challenges such as polymer degradation, contamination, and incompatibility among mixed plastics limit the quality and applicability of recycled products. Advanced sorting technologies, including Near-Infrared (NIR) spectroscopy, Artificial Intelligence (AI), and electrostatic separation, are increasingly employed to enhance recycling outcomes. Incineration provides energy in the form of electricity, heat, or steam while significantly reducing waste volume, yet it raises environmental concerns due to the release of toxic gases and particulates. Chemical recycling emerges as a critical pillar of the circular plastic economy, enabling the breakdown of polymers into valuable chemical feedstocks. Techniques such as pyrolysis, gasification, and hydrocracking produce valuable by-products, including char, syngas, and bio-oil. The review underscores the potential of integrating incineration with carbon capture technologies to mitigate emissions and improve sustainability. It advocates for region-specific strategies supported by comprehensive techno-economic and environmental assessments. This work provides a comparative framework to inform the selection of recycling technologies, guide policy development, and identify research priorities in advancing plastic waste valorisation. Springer Science and Business Media Deutschland GmbH 2025-08-22 Article PeerReviewed text en cc_by_4 http://psasir.upm.edu.my/id/eprint/120124/1/120124.pdf Alrazen, Hayder A. and Aminossadati, Saiied M. and Mahmood, Hussein A. and Hussein, Ahmed Kadhim and Ahmad, Kamarul Arifin and Dol, Sharul Sham and Jabbar, Sattar and Algayyim, Sattar Jabbar Murad and Konarova, Muxina and Fattah, I. M.R. (2025) A review of the pathways, limitations, and perspectives of plastic waste recycling. Materials for Renewable and Sustainable Energy, 14. art. no. 50. pp. 1-37. ISSN 2194-1459; eISSN: 2194-1467 https://link.springer.com/article/10.1007/s40243-025-00328-4?error=cookies_not_supported&code=2d412bc1-4360-4e29-939d-f81b0979a69e 10.1007/s40243-025-00328-4
spellingShingle Alrazen, Hayder A.
Aminossadati, Saiied M.
Mahmood, Hussein A.
Hussein, Ahmed Kadhim
Ahmad, Kamarul Arifin
Dol, Sharul Sham
Jabbar, Sattar
Algayyim, Sattar Jabbar Murad
Konarova, Muxina
Fattah, I. M.R.
A review of the pathways, limitations, and perspectives of plastic waste recycling
title A review of the pathways, limitations, and perspectives of plastic waste recycling
title_full A review of the pathways, limitations, and perspectives of plastic waste recycling
title_fullStr A review of the pathways, limitations, and perspectives of plastic waste recycling
title_full_unstemmed A review of the pathways, limitations, and perspectives of plastic waste recycling
title_short A review of the pathways, limitations, and perspectives of plastic waste recycling
title_sort review of the pathways, limitations, and perspectives of plastic waste recycling
url http://psasir.upm.edu.my/id/eprint/120124/
http://psasir.upm.edu.my/id/eprint/120124/
http://psasir.upm.edu.my/id/eprint/120124/
http://psasir.upm.edu.my/id/eprint/120124/1/120124.pdf