Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser

Environmental and sustainability concerns have driven scientists and engineers to prefer bio-composite materials over synthetic fibers. Wood plastic composites (WPCs) are biobased plastic compounds that have gained much attention in diverse engineering applications as eco-friendly and biodegradable...

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Main Authors: Domadi, Mohd Khairul, Ismail, Mohd Idris Shah, Mohd Pisal, Mohd Hanif, Mohamed Yusoff, Mohd Zuhri
Format: Article
Language:English
Published: Penerbit UTM Press 2022
Online Access:http://psasir.upm.edu.my/id/eprint/117726/
http://psasir.upm.edu.my/id/eprint/117726/1/117726.pdf
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author Domadi, Mohd Khairul
Ismail, Mohd Idris Shah
Mohd Pisal, Mohd Hanif
Mohamed Yusoff, Mohd Zuhri
author_facet Domadi, Mohd Khairul
Ismail, Mohd Idris Shah
Mohd Pisal, Mohd Hanif
Mohamed Yusoff, Mohd Zuhri
author_sort Domadi, Mohd Khairul
building UPM Institutional Repository
collection Online Access
description Environmental and sustainability concerns have driven scientists and engineers to prefer bio-composite materials over synthetic fibers. Wood plastic composites (WPCs) are biobased plastic compounds that have gained much attention in diverse engineering applications as eco-friendly and biodegradable solutions that can support global sustainability objectives. However, the complex structures and properties of these composites make them challenging to cut. This study aims to optimize the multiple-response parameters of laser cutting on WPCs containing 30% wood fiber filled with recycled high-density polyethylene (rHDPE) by single-mode fiber laser. A digital microscope measured the kerf width (KW) and heat-affected zone (HAZ). The material removal rate (MRR) was calculated based on the kerf width, material thickness, and cutting speed. In order to identify the optimal combination of cutting parameters for peak power, pulse width, and cutting speed, grey relational analysis (GRA) was utilized. The results of the GRA analysis confirmed that the best performance characteristics for fiber laser cutting of 1 mm thickness of WPC were achieved at a lower peak power of 80 W, a shorter pulse width of 20 µs, and a slower cutting speed of 2 mm/s. The response table indicates that all cutting parameters significantly affect the cutting process, with the cutting speed being the most crucial parameter, followed by peak power and pulse width. This research revealed that multi-response optimization of pulsed fiber laser cutting can result in higher WPC cut quality and improved productivity.
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institution Universiti Putra Malaysia
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language English
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publisher Penerbit UTM Press
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spelling upm-1177262025-06-11T01:58:53Z http://psasir.upm.edu.my/id/eprint/117726/ Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser Domadi, Mohd Khairul Ismail, Mohd Idris Shah Mohd Pisal, Mohd Hanif Mohamed Yusoff, Mohd Zuhri Environmental and sustainability concerns have driven scientists and engineers to prefer bio-composite materials over synthetic fibers. Wood plastic composites (WPCs) are biobased plastic compounds that have gained much attention in diverse engineering applications as eco-friendly and biodegradable solutions that can support global sustainability objectives. However, the complex structures and properties of these composites make them challenging to cut. This study aims to optimize the multiple-response parameters of laser cutting on WPCs containing 30% wood fiber filled with recycled high-density polyethylene (rHDPE) by single-mode fiber laser. A digital microscope measured the kerf width (KW) and heat-affected zone (HAZ). The material removal rate (MRR) was calculated based on the kerf width, material thickness, and cutting speed. In order to identify the optimal combination of cutting parameters for peak power, pulse width, and cutting speed, grey relational analysis (GRA) was utilized. The results of the GRA analysis confirmed that the best performance characteristics for fiber laser cutting of 1 mm thickness of WPC were achieved at a lower peak power of 80 W, a shorter pulse width of 20 µs, and a slower cutting speed of 2 mm/s. The response table indicates that all cutting parameters significantly affect the cutting process, with the cutting speed being the most crucial parameter, followed by peak power and pulse width. This research revealed that multi-response optimization of pulsed fiber laser cutting can result in higher WPC cut quality and improved productivity. Penerbit UTM Press 2022 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/117726/1/117726.pdf Domadi, Mohd Khairul and Ismail, Mohd Idris Shah and Mohd Pisal, Mohd Hanif and Mohamed Yusoff, Mohd Zuhri (2022) Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser. ASEAN Engineering Journal, 12 (1). pp. 77-83. ISSN 2586-9159 https://journals.utm.my/aej/article/view/22185 10.11113/aej.v15.22185
spellingShingle Domadi, Mohd Khairul
Ismail, Mohd Idris Shah
Mohd Pisal, Mohd Hanif
Mohamed Yusoff, Mohd Zuhri
Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser
title Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser
title_full Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser
title_fullStr Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser
title_full_unstemmed Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser
title_short Multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser
title_sort multi-response optimization in precision cutting of wood plastic composites by single-mode fiber laser
url http://psasir.upm.edu.my/id/eprint/117726/
http://psasir.upm.edu.my/id/eprint/117726/
http://psasir.upm.edu.my/id/eprint/117726/
http://psasir.upm.edu.my/id/eprint/117726/1/117726.pdf