Flow analysis along the runner and gating system of a casting process

Simulation of molten metal flow along runner and gating system of pressure diecasting is carried out. Network analysis method is used for this simulation with the aid of a program written in FORTRAN language. This method is chosen to reduce the amount of computation needed. Analysis was done on runn...

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Main Authors: Sulaiman, Shamsuddin, Keen, Tham Chee
Format: Article
Language:English
Published: Elsevier 1997
Online Access:http://psasir.upm.edu.my/id/eprint/116087/
http://psasir.upm.edu.my/id/eprint/116087/1/116087.pdf
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author Sulaiman, Shamsuddin
Keen, Tham Chee
author_facet Sulaiman, Shamsuddin
Keen, Tham Chee
author_sort Sulaiman, Shamsuddin
building UPM Institutional Repository
collection Online Access
description Simulation of molten metal flow along runner and gating system of pressure diecasting is carried out. Network analysis method is used for this simulation with the aid of a program written in FORTRAN language. This method is chosen to reduce the amount of computation needed. Analysis was done on runner and gating system with four gates. The angles of the branches leading to the gate and mould cavities are varied from 40° to 90°. This is to find out the pressure needed to be applied by the plunger of the injection system during the casting process and how branch angle of the runner and gating system affect it. Metal front movement will also be determined. The results of this study shows that smaller branch angle will require less pressure to fill the runner and gating system. The time required to fill the runner and gating system takes longer when smaller branch angle is used. Bend and large cross sectional area changes should be reduced as this leads to high pressure needed to be applied by the plunger. Larger time interval may be used without affecting the accuracy of the pressure calculated.
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institution Universiti Putra Malaysia
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publishDate 1997
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spelling upm-1160872025-03-19T03:31:23Z http://psasir.upm.edu.my/id/eprint/116087/ Flow analysis along the runner and gating system of a casting process Sulaiman, Shamsuddin Keen, Tham Chee Simulation of molten metal flow along runner and gating system of pressure diecasting is carried out. Network analysis method is used for this simulation with the aid of a program written in FORTRAN language. This method is chosen to reduce the amount of computation needed. Analysis was done on runner and gating system with four gates. The angles of the branches leading to the gate and mould cavities are varied from 40° to 90°. This is to find out the pressure needed to be applied by the plunger of the injection system during the casting process and how branch angle of the runner and gating system affect it. Metal front movement will also be determined. The results of this study shows that smaller branch angle will require less pressure to fill the runner and gating system. The time required to fill the runner and gating system takes longer when smaller branch angle is used. Bend and large cross sectional area changes should be reduced as this leads to high pressure needed to be applied by the plunger. Larger time interval may be used without affecting the accuracy of the pressure calculated. Elsevier 1997 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/116087/1/116087.pdf Sulaiman, Shamsuddin and Keen, Tham Chee (1997) Flow analysis along the runner and gating system of a casting process. Journal of Materials Processing Technology, 63 (1-3). pp. 690-695. ISSN 0924-0136; eISSN: 0924-0136 https://linkinghub.elsevier.com/retrieve/pii/S0924013696027082 10.1016/S0924-0136(96)02708-2
spellingShingle Sulaiman, Shamsuddin
Keen, Tham Chee
Flow analysis along the runner and gating system of a casting process
title Flow analysis along the runner and gating system of a casting process
title_full Flow analysis along the runner and gating system of a casting process
title_fullStr Flow analysis along the runner and gating system of a casting process
title_full_unstemmed Flow analysis along the runner and gating system of a casting process
title_short Flow analysis along the runner and gating system of a casting process
title_sort flow analysis along the runner and gating system of a casting process
url http://psasir.upm.edu.my/id/eprint/116087/
http://psasir.upm.edu.my/id/eprint/116087/
http://psasir.upm.edu.my/id/eprint/116087/
http://psasir.upm.edu.my/id/eprint/116087/1/116087.pdf