Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys
This study investigates the tribological performance of DLC top-layered coatings applied to surfaces of tools coated with CrN, TiAlSiN, and TiAlN. Double-layered coated tools (DLC/CrN, DLC/TiAlSiN, and DLC/TiAlN) were evaluated against single-layered (CrN, TiAlSiN, and TiAlN) and uncoated carbide cu...
| Main Authors: | , , , , , , , , |
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| Format: | Article |
| Language: | English English |
| Published: |
Elsevier
2024
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| Online Access: | http://psasir.upm.edu.my/id/eprint/114223/ http://psasir.upm.edu.my/id/eprint/114223/1/114223.pdf http://psasir.upm.edu.my/id/eprint/114223/3/114223-accepted.pdf |
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| author | Ibrahim, M. S. Sulaiman, M. H. Samin, R. Yaakob, Y. Kamis, Shahira Liza Ridzuan, M. J. M. Pauzi, A. A. Sukindar, N. A. Bienk, K. |
| author_facet | Ibrahim, M. S. Sulaiman, M. H. Samin, R. Yaakob, Y. Kamis, Shahira Liza Ridzuan, M. J. M. Pauzi, A. A. Sukindar, N. A. Bienk, K. |
| author_sort | Ibrahim, M. S. |
| building | UPM Institutional Repository |
| collection | Online Access |
| description | This study investigates the tribological performance of DLC top-layered coatings applied to surfaces of tools coated with CrN, TiAlSiN, and TiAlN. Double-layered coated tools (DLC/CrN, DLC/TiAlSiN, and DLC/TiAlN) were evaluated against single-layered (CrN, TiAlSiN, and TiAlN) and uncoated carbide cutting tools. The coatings were applied using the HiPIMS technique. Machining through orthogonal cutting under dry friction conditions with constant cutting parameters (240 rev/min speed, 2 mm cutting depth, 0.15 rev/mm feed rate) was performed on materials with soft ductile (aluminum) and hard, brittle (steel) characteristics. The coated tools exhibited approximately 20–30 % reductions in interface temperature, workpiece roughness, and chip thickness. The DLC top-layered coatings improved tool durability for machining both ductile and brittle materials, as evidenced in Raman analysis. Among the DLC coatings, DLC/TiAlN demonstrated the highest wear resistance and enhanced tool life, as confirmed by SEM-EDS analysis. |
| first_indexed | 2025-11-15T14:20:30Z |
| format | Article |
| id | upm-114223 |
| institution | Universiti Putra Malaysia |
| institution_category | Local University |
| language | English English |
| last_indexed | 2025-11-15T14:20:30Z |
| publishDate | 2024 |
| publisher | Elsevier |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | upm-1142232025-03-20T07:22:31Z http://psasir.upm.edu.my/id/eprint/114223/ Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys Ibrahim, M. S. Sulaiman, M. H. Samin, R. Yaakob, Y. Kamis, Shahira Liza Ridzuan, M. J. M. Pauzi, A. A. Sukindar, N. A. Bienk, K. This study investigates the tribological performance of DLC top-layered coatings applied to surfaces of tools coated with CrN, TiAlSiN, and TiAlN. Double-layered coated tools (DLC/CrN, DLC/TiAlSiN, and DLC/TiAlN) were evaluated against single-layered (CrN, TiAlSiN, and TiAlN) and uncoated carbide cutting tools. The coatings were applied using the HiPIMS technique. Machining through orthogonal cutting under dry friction conditions with constant cutting parameters (240 rev/min speed, 2 mm cutting depth, 0.15 rev/mm feed rate) was performed on materials with soft ductile (aluminum) and hard, brittle (steel) characteristics. The coated tools exhibited approximately 20–30 % reductions in interface temperature, workpiece roughness, and chip thickness. The DLC top-layered coatings improved tool durability for machining both ductile and brittle materials, as evidenced in Raman analysis. Among the DLC coatings, DLC/TiAlN demonstrated the highest wear resistance and enhanced tool life, as confirmed by SEM-EDS analysis. Elsevier 2024 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/114223/1/114223.pdf text en http://psasir.upm.edu.my/id/eprint/114223/3/114223-accepted.pdf Ibrahim, M. S. and Sulaiman, M. H. and Samin, R. and Yaakob, Y. and Kamis, Shahira Liza and Ridzuan, M. J. M. and Pauzi, A. A. and Sukindar, N. A. and Bienk, K. (2024) Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys. Wear, 558-559. art. no. 205574. pp. 1-12. ISSN 0043-1648; eISSN: 0043-1648 https://linkinghub.elsevier.com/retrieve/pii/S0043164824003399 10.1016/j.wear.2024.205574 |
| spellingShingle | Ibrahim, M. S. Sulaiman, M. H. Samin, R. Yaakob, Y. Kamis, Shahira Liza Ridzuan, M. J. M. Pauzi, A. A. Sukindar, N. A. Bienk, K. Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys |
| title | Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys |
| title_full | Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys |
| title_fullStr | Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys |
| title_full_unstemmed | Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys |
| title_short | Tool wear of DLC coating as top-layered to CrN, TiAlSiN, TiAlN coatings in machining of steel and aluminum alloys |
| title_sort | tool wear of dlc coating as top-layered to crn, tialsin, tialn coatings in machining of steel and aluminum alloys |
| url | http://psasir.upm.edu.my/id/eprint/114223/ http://psasir.upm.edu.my/id/eprint/114223/ http://psasir.upm.edu.my/id/eprint/114223/ http://psasir.upm.edu.my/id/eprint/114223/1/114223.pdf http://psasir.upm.edu.my/id/eprint/114223/3/114223-accepted.pdf |