Ultrasonic velocity and attenuation of low-carbon steel at high temperatures

On-stream inspections are the most appropriate method for routine inspections during plant operation without undergoing production downtime. Ultrasonic inspection, one of the on-stream inspection methods, faces challenges when performed at high temperatures exceeding the recommended 52 °C. This stud...

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Main Authors: Tai, Jan Lean, Sultan, Mohamed Thariq Hameed, Łukaszewicz, Andrzej, Shahar, Farah Syazwani, Tarasiuk, Wojciech, Napiórkowski, Jerzy
Format: Article
Language:English
Published: MDPI AG 2023
Online Access:http://psasir.upm.edu.my/id/eprint/108375/
http://psasir.upm.edu.my/id/eprint/108375/1/108375.pdf
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author Tai, Jan Lean
Sultan, Mohamed Thariq Hameed
Łukaszewicz, Andrzej
Shahar, Farah Syazwani
Tarasiuk, Wojciech
Napiórkowski, Jerzy
author_facet Tai, Jan Lean
Sultan, Mohamed Thariq Hameed
Łukaszewicz, Andrzej
Shahar, Farah Syazwani
Tarasiuk, Wojciech
Napiórkowski, Jerzy
author_sort Tai, Jan Lean
building UPM Institutional Repository
collection Online Access
description On-stream inspections are the most appropriate method for routine inspections during plant operation without undergoing production downtime. Ultrasonic inspection, one of the on-stream inspection methods, faces challenges when performed at high temperatures exceeding the recommended 52 °C. This study aims to determine the ultrasonic velocity and attenuation with known material grade, thickness, and temperatures by comparing theoretical calculation and experimentation, with temperatures ranging between 30 °C to 250 °C on low-carbon steel, covering most petrochemical equipment material and working conditions. The aim of the theoretical analysis was to obtain Young’s modulus, Poisson’s ratio, and longitudinal velocity at different temperatures. The experiments validated the theoretical results of ultrasonic change due to temperature increase. It was found that the difference between the experiments and theoretical calculation is 3% at maximum. The experimental data of velocity and decibel change from the temperature range provide a reference for the future when dealing with unknown materials information on site that requires a quick corrosion status determination.
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spelling upm-1083752025-06-23T04:03:29Z http://psasir.upm.edu.my/id/eprint/108375/ Ultrasonic velocity and attenuation of low-carbon steel at high temperatures Tai, Jan Lean Sultan, Mohamed Thariq Hameed Łukaszewicz, Andrzej Shahar, Farah Syazwani Tarasiuk, Wojciech Napiórkowski, Jerzy On-stream inspections are the most appropriate method for routine inspections during plant operation without undergoing production downtime. Ultrasonic inspection, one of the on-stream inspection methods, faces challenges when performed at high temperatures exceeding the recommended 52 °C. This study aims to determine the ultrasonic velocity and attenuation with known material grade, thickness, and temperatures by comparing theoretical calculation and experimentation, with temperatures ranging between 30 °C to 250 °C on low-carbon steel, covering most petrochemical equipment material and working conditions. The aim of the theoretical analysis was to obtain Young’s modulus, Poisson’s ratio, and longitudinal velocity at different temperatures. The experiments validated the theoretical results of ultrasonic change due to temperature increase. It was found that the difference between the experiments and theoretical calculation is 3% at maximum. The experimental data of velocity and decibel change from the temperature range provide a reference for the future when dealing with unknown materials information on site that requires a quick corrosion status determination. MDPI AG 2023-07 Article PeerReviewed text en cc_by_4 http://psasir.upm.edu.my/id/eprint/108375/1/108375.pdf Tai, Jan Lean and Sultan, Mohamed Thariq Hameed and Łukaszewicz, Andrzej and Shahar, Farah Syazwani and Tarasiuk, Wojciech and Napiórkowski, Jerzy (2023) Ultrasonic velocity and attenuation of low-carbon steel at high temperatures. Materials, 16 (14). pp. 1-14. ISSN 1996-1944 https://www.preprints.org/manuscript/202306.2156/v1 10.20944/preprints202306.2156.v1
spellingShingle Tai, Jan Lean
Sultan, Mohamed Thariq Hameed
Łukaszewicz, Andrzej
Shahar, Farah Syazwani
Tarasiuk, Wojciech
Napiórkowski, Jerzy
Ultrasonic velocity and attenuation of low-carbon steel at high temperatures
title Ultrasonic velocity and attenuation of low-carbon steel at high temperatures
title_full Ultrasonic velocity and attenuation of low-carbon steel at high temperatures
title_fullStr Ultrasonic velocity and attenuation of low-carbon steel at high temperatures
title_full_unstemmed Ultrasonic velocity and attenuation of low-carbon steel at high temperatures
title_short Ultrasonic velocity and attenuation of low-carbon steel at high temperatures
title_sort ultrasonic velocity and attenuation of low-carbon steel at high temperatures
url http://psasir.upm.edu.my/id/eprint/108375/
http://psasir.upm.edu.my/id/eprint/108375/
http://psasir.upm.edu.my/id/eprint/108375/
http://psasir.upm.edu.my/id/eprint/108375/1/108375.pdf