Lead time reduction in SME by using value stream mapping (VSM) technique

This research is related to a study on lead time reduction in SME by using value stream mapping (VSM) technique. VSM was pioneered in the 1980s by Toyota’s chief engineer, Taiichi Ohno and sensei Shigeo Shingo. VSM is the tool or technique to identify the non-value added activities by eliminating it...

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Main Author: Farah Liyana, Hassan
Format: Undergraduates Project Papers
Language:English
English
English
English
Published: 2013
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/8583/
http://umpir.ump.edu.my/id/eprint/8583/1/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Table%20of%20content%29.pdf
http://umpir.ump.edu.my/id/eprint/8583/2/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Abstract%29.pdf
http://umpir.ump.edu.my/id/eprint/8583/3/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Chapter%201%29.pdf
http://umpir.ump.edu.my/id/eprint/8583/4/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28References%29.pdf
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author Farah Liyana, Hassan
author_facet Farah Liyana, Hassan
author_sort Farah Liyana, Hassan
building UMP Institutional Repository
collection Online Access
description This research is related to a study on lead time reduction in SME by using value stream mapping (VSM) technique. VSM was pioneered in the 1980s by Toyota’s chief engineer, Taiichi Ohno and sensei Shigeo Shingo. VSM is the tool or technique to identify the non-value added activities by eliminating it in order to improve the productivity of the company. The objectives of this study are to improve the production lead time, eliminate non- value added at the selected production line or model and lastly to propose a new production system. This study was conducted at Zest Venture (Kadlawo), Kuantan. The systematic approach on methodologies was applied as to ensure the study is successfully carried out. The techniques used were visual observation, survey and time study. The study was taken place for every two weeks. All collected information was illustrated in the VSM chart for further analysis on non-value added activities. The study shows few activities were considered non valued added such as paper stacking at the finishing rack after the printing process and long waiting time after printing and cutting process. Therefore, a few suggestions were proposed to the company’s owner for further action. The implemented improvement had proven the process flow become more efficient and smoothly run without interruption. As a result, the product lead time also reduced from 94.3 minutes to 66 minutes. In term of financial benefits, the company could save about RM1800.60 per month.
first_indexed 2025-11-15T01:35:07Z
format Undergraduates Project Papers
id ump-8583
institution Universiti Malaysia Pahang
institution_category Local University
language English
English
English
English
last_indexed 2025-11-15T01:35:07Z
publishDate 2013
recordtype eprints
repository_type Digital Repository
spelling ump-85832021-07-09T03:48:52Z http://umpir.ump.edu.my/id/eprint/8583/ Lead time reduction in SME by using value stream mapping (VSM) technique Farah Liyana, Hassan TS Manufactures This research is related to a study on lead time reduction in SME by using value stream mapping (VSM) technique. VSM was pioneered in the 1980s by Toyota’s chief engineer, Taiichi Ohno and sensei Shigeo Shingo. VSM is the tool or technique to identify the non-value added activities by eliminating it in order to improve the productivity of the company. The objectives of this study are to improve the production lead time, eliminate non- value added at the selected production line or model and lastly to propose a new production system. This study was conducted at Zest Venture (Kadlawo), Kuantan. The systematic approach on methodologies was applied as to ensure the study is successfully carried out. The techniques used were visual observation, survey and time study. The study was taken place for every two weeks. All collected information was illustrated in the VSM chart for further analysis on non-value added activities. The study shows few activities were considered non valued added such as paper stacking at the finishing rack after the printing process and long waiting time after printing and cutting process. Therefore, a few suggestions were proposed to the company’s owner for further action. The implemented improvement had proven the process flow become more efficient and smoothly run without interruption. As a result, the product lead time also reduced from 94.3 minutes to 66 minutes. In term of financial benefits, the company could save about RM1800.60 per month. 2013-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8583/1/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Table%20of%20content%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8583/2/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Abstract%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8583/3/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Chapter%201%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8583/4/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28References%29.pdf Farah Liyana, Hassan (2013) Lead time reduction in SME by using value stream mapping (VSM) technique. Faculty of Mechanical Engineering , Universiti Malaysia Pahang.
spellingShingle TS Manufactures
Farah Liyana, Hassan
Lead time reduction in SME by using value stream mapping (VSM) technique
title Lead time reduction in SME by using value stream mapping (VSM) technique
title_full Lead time reduction in SME by using value stream mapping (VSM) technique
title_fullStr Lead time reduction in SME by using value stream mapping (VSM) technique
title_full_unstemmed Lead time reduction in SME by using value stream mapping (VSM) technique
title_short Lead time reduction in SME by using value stream mapping (VSM) technique
title_sort lead time reduction in sme by using value stream mapping (vsm) technique
topic TS Manufactures
url http://umpir.ump.edu.my/id/eprint/8583/
http://umpir.ump.edu.my/id/eprint/8583/1/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Table%20of%20content%29.pdf
http://umpir.ump.edu.my/id/eprint/8583/2/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Abstract%29.pdf
http://umpir.ump.edu.my/id/eprint/8583/3/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28Chapter%201%29.pdf
http://umpir.ump.edu.my/id/eprint/8583/4/Lead%20time%20reduction%20in%20SME%20by%20using%20value%20stream%20mapping%20%28VSM%29%20technique%20%28References%29.pdf