Design & development of poka-yoke system for nut identification to defect prevention
Poka-yoke is a method in a lean manufacturing process that use sensor or other devices to avoid and eliminate product defects by preventing, correcting or drawing attention of human errors. The aim of this project is to design, develop and analyze Poka-yoke system for nut identification to defect pr...
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| Format: | Undergraduates Project Papers |
| Language: | English |
| Published: |
2013
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| Online Access: | http://umpir.ump.edu.my/id/eprint/7589/ http://umpir.ump.edu.my/id/eprint/7589/1/10.Design%20%26%20development%20of%20poka-yoke%20system%20for%20nut%20identification%20to%20defect%20prevention.pdf |
| _version_ | 1848818035319635968 |
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| author | Sarah Fathiah, Ali |
| author_facet | Sarah Fathiah, Ali |
| author_sort | Sarah Fathiah, Ali |
| building | UMP Institutional Repository |
| collection | Online Access |
| description | Poka-yoke is a method in a lean manufacturing process that use sensor or other devices to avoid and eliminate product defects by preventing, correcting or drawing attention of human errors. The aim of this project is to design, develop and analyze Poka-yoke system for nut identification to defect prevention. The development Poka-yoke systems start with construct programming using Arduino IDE software and microcontroller ATmega328 is used as interface between the system and hardware. Next process is to build and implement the hardware using two proximity sensor named sensor 1 and 2 and trigger system. To validate this system, size and thickness of the nut and different specimen’s material are analyzed. Findings shows sensor 1 and 2 and trigger signal are working efficiency by detecting missing nut. It can conclude that Poka-yoke system is very flexible, simple and robust to detect and correct localization mistakes and it helps to reduce the number of error occurring during the production processes. |
| first_indexed | 2025-11-15T01:31:15Z |
| format | Undergraduates Project Papers |
| id | ump-7589 |
| institution | Universiti Malaysia Pahang |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T01:31:15Z |
| publishDate | 2013 |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | ump-75892023-09-07T06:49:48Z http://umpir.ump.edu.my/id/eprint/7589/ Design & development of poka-yoke system for nut identification to defect prevention Sarah Fathiah, Ali TS Manufactures Poka-yoke is a method in a lean manufacturing process that use sensor or other devices to avoid and eliminate product defects by preventing, correcting or drawing attention of human errors. The aim of this project is to design, develop and analyze Poka-yoke system for nut identification to defect prevention. The development Poka-yoke systems start with construct programming using Arduino IDE software and microcontroller ATmega328 is used as interface between the system and hardware. Next process is to build and implement the hardware using two proximity sensor named sensor 1 and 2 and trigger system. To validate this system, size and thickness of the nut and different specimen’s material are analyzed. Findings shows sensor 1 and 2 and trigger signal are working efficiency by detecting missing nut. It can conclude that Poka-yoke system is very flexible, simple and robust to detect and correct localization mistakes and it helps to reduce the number of error occurring during the production processes. 2013-06 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/7589/1/10.Design%20%26%20development%20of%20poka-yoke%20system%20for%20nut%20identification%20to%20defect%20prevention.pdf Sarah Fathiah, Ali (2013) Design & development of poka-yoke system for nut identification to defect prevention. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. |
| spellingShingle | TS Manufactures Sarah Fathiah, Ali Design & development of poka-yoke system for nut identification to defect prevention |
| title | Design & development of poka-yoke system for nut identification to defect prevention |
| title_full | Design & development of poka-yoke system for nut identification to defect prevention |
| title_fullStr | Design & development of poka-yoke system for nut identification to defect prevention |
| title_full_unstemmed | Design & development of poka-yoke system for nut identification to defect prevention |
| title_short | Design & development of poka-yoke system for nut identification to defect prevention |
| title_sort | design & development of poka-yoke system for nut identification to defect prevention |
| topic | TS Manufactures |
| url | http://umpir.ump.edu.my/id/eprint/7589/ http://umpir.ump.edu.my/id/eprint/7589/1/10.Design%20%26%20development%20of%20poka-yoke%20system%20for%20nut%20identification%20to%20defect%20prevention.pdf |