Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network

Investigating the self-healing behaviors of smart coatings incorporating microencapsulated linseed oil and honey as a corrosion protection method for AZ31 magnesium alloy is both time-consuming and expensive. To address these limitations, this paper proposes a feedforward neural network (FNN) to pre...

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Main Authors: Juliawati, Alias, Mohd Firdaus, Hassan, Nasrul Azuan, Alang
Format: Article
Language:English
Published: Institute of Materials, Minerals & Mining 2025
Subjects:
Online Access:https://umpir.ump.edu.my/id/eprint/45371/
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author Juliawati, Alias
Mohd Firdaus, Hassan
Nasrul Azuan, Alang
author_facet Juliawati, Alias
Mohd Firdaus, Hassan
Nasrul Azuan, Alang
author_sort Juliawati, Alias
building UMP Institutional Repository
collection Online Access
description Investigating the self-healing behaviors of smart coatings incorporating microencapsulated linseed oil and honey as a corrosion protection method for AZ31 magnesium alloy is both time-consuming and expensive. To address these limitations, this paper proposes a feedforward neural network (FNN) to predict corrosion behavior using experimental data from the smart-coated alloy. The neural network was trained using corrosion data at a single stirring speed of 800 rpm and validated against three distinct datasets, including the original training data at 800 rpm, a separate dataset at the same speed, and additional experimental data obtained at 1100 rpm. The results show that FNN achieved strong predictive accuracy (less than 5% error) for corrosion potentials under matching 800 rpm conditions, though performance declined at 0% (10.09% error) and 40% honey concentrations (5.82% error). While effectively modeling fundamental potential–current density relationships at trained conditions (800 rpm), the accuracy of FNN diminished when tested at 1100 rpm, revealing sensitivity to stirring speed variations. However, the application of neural networks to predict corrosion behavior in smartcoated magnesium alloys shows significant promise. This approach improves the accuracy of understanding complex corrosion mechanisms in magnesium alloys, enabling the development.
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spelling ump-453712025-08-13T03:06:15Z https://umpir.ump.edu.my/id/eprint/45371/ Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network Juliawati, Alias Mohd Firdaus, Hassan Nasrul Azuan, Alang TJ Mechanical engineering and machinery Investigating the self-healing behaviors of smart coatings incorporating microencapsulated linseed oil and honey as a corrosion protection method for AZ31 magnesium alloy is both time-consuming and expensive. To address these limitations, this paper proposes a feedforward neural network (FNN) to predict corrosion behavior using experimental data from the smart-coated alloy. The neural network was trained using corrosion data at a single stirring speed of 800 rpm and validated against three distinct datasets, including the original training data at 800 rpm, a separate dataset at the same speed, and additional experimental data obtained at 1100 rpm. The results show that FNN achieved strong predictive accuracy (less than 5% error) for corrosion potentials under matching 800 rpm conditions, though performance declined at 0% (10.09% error) and 40% honey concentrations (5.82% error). While effectively modeling fundamental potential–current density relationships at trained conditions (800 rpm), the accuracy of FNN diminished when tested at 1100 rpm, revealing sensitivity to stirring speed variations. However, the application of neural networks to predict corrosion behavior in smartcoated magnesium alloys shows significant promise. This approach improves the accuracy of understanding complex corrosion mechanisms in magnesium alloys, enabling the development. Institute of Materials, Minerals & Mining 2025-07-02 Article PeerReviewed pdf en https://umpir.ump.edu.my/id/eprint/45371/1/2.3.2.1%20%281%29%20Corrosion%20Performance%20Prediction%20of%20Self-Healing%20Smart%20Coatings%20on%20AZ31%20Magnesium%20Alloys%20Using%20Feedforward%20Neural%20Network.pdf Juliawati, Alias and Mohd Firdaus, Hassan and Nasrul Azuan, Alang (2025) Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network. Corrosion Engineering, Science and Technology. pp. 1-15. ISSN 1743-2782. (In Press / Online First) (In Press / Online First) https://doi.org/10.1177/1478422X25135612 https://doi.org/10.1177/1478422X25135612 https://doi.org/10.1177/1478422X25135612
spellingShingle TJ Mechanical engineering and machinery
Juliawati, Alias
Mohd Firdaus, Hassan
Nasrul Azuan, Alang
Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network
title Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network
title_full Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network
title_fullStr Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network
title_full_unstemmed Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network
title_short Corrosion performance prediction of self-healing smart coatings on AZ31 magnesium alloys using feedforward neural network
title_sort corrosion performance prediction of self-healing smart coatings on az31 magnesium alloys using feedforward neural network
topic TJ Mechanical engineering and machinery
url https://umpir.ump.edu.my/id/eprint/45371/
https://umpir.ump.edu.my/id/eprint/45371/
https://umpir.ump.edu.my/id/eprint/45371/