Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material

The welding problems of large and thick plates are becoming more prominent as the application of large-scale and thick-plate metal structures grows. Due to the issue of excessive welding deformation between the 60mm thick steam turbine valve body and the pipe joint, a new process method is employed...

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Main Authors: Ningnian, Gou, Yaowei, Wang, Shuo, Sun, Xiaotong, Han, Saffirna, M.S., Xiaoxia, Jiang, Zhourong, Feng
Format: Article
Language:English
Published: Penerbit UTHM 2022
Subjects:
Online Access:https://umpir.ump.edu.my/id/eprint/45351/
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author Ningnian, Gou
Yaowei, Wang
Shuo, Sun
Xiaotong, Han
Saffirna, M.S.
Xiaoxia, Jiang
Zhourong, Feng
author_facet Ningnian, Gou
Yaowei, Wang
Shuo, Sun
Xiaotong, Han
Saffirna, M.S.
Xiaoxia, Jiang
Zhourong, Feng
author_sort Ningnian, Gou
building UMP Institutional Repository
collection Online Access
description The welding problems of large and thick plates are becoming more prominent as the application of large-scale and thick-plate metal structures grows. Due to the issue of excessive welding deformation between the 60mm thick steam turbine valve body and the pipe joint, a new process method is employed to connect. In this paper, the welding technology of flux strip confined arc ultra-narrow gap is proposed to carry out welding test on the ZG13Cr9Mo2Co1NiVNbNB cast steel test block of steam turbine valve body material with a thickness of 60 mm. The welding temperature field is measured by means of a K-type thermocouple and numerical simulation. The results show that the thermal cycle curve obtained by the homogeneous body heat source simulation is basically consistent with the thermal cycle curve measured during the experiment, and the simulation results of the molten pool morphology are also consistent with the actual macroscopic morphology of the weld.
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institution Universiti Malaysia Pahang
institution_category Local University
language English
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publisher Penerbit UTHM
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spelling ump-453512025-08-12T03:14:36Z https://umpir.ump.edu.my/id/eprint/45351/ Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material Ningnian, Gou Yaowei, Wang Shuo, Sun Xiaotong, Han Saffirna, M.S. Xiaoxia, Jiang Zhourong, Feng TJ Mechanical engineering and machinery TS Manufactures The welding problems of large and thick plates are becoming more prominent as the application of large-scale and thick-plate metal structures grows. Due to the issue of excessive welding deformation between the 60mm thick steam turbine valve body and the pipe joint, a new process method is employed to connect. In this paper, the welding technology of flux strip confined arc ultra-narrow gap is proposed to carry out welding test on the ZG13Cr9Mo2Co1NiVNbNB cast steel test block of steam turbine valve body material with a thickness of 60 mm. The welding temperature field is measured by means of a K-type thermocouple and numerical simulation. The results show that the thermal cycle curve obtained by the homogeneous body heat source simulation is basically consistent with the thermal cycle curve measured during the experiment, and the simulation results of the molten pool morphology are also consistent with the actual macroscopic morphology of the weld. Penerbit UTHM 2022 Article PeerReviewed pdf en cc_by_nc_sa_4 https://umpir.ump.edu.my/id/eprint/45351/1/Numerical%20simulation%20of%20temperature%20field%20in%20ultra-narrow%20.pdf Ningnian, Gou and Yaowei, Wang and Shuo, Sun and Xiaotong, Han and Saffirna, M.S. and Xiaoxia, Jiang and Zhourong, Feng (2022) Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material. International Journal of Integrated Engineering, 14 (8). pp. 126-135. ISSN 2229-838X (Print); 2600-7916 (Online). (Published) https://doi.org/10.30880/ijie.2022.14.08.016 https://doi.org/10.30880/ijie.2022.14.08.016 https://doi.org/10.30880/ijie.2022.14.08.016
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Ningnian, Gou
Yaowei, Wang
Shuo, Sun
Xiaotong, Han
Saffirna, M.S.
Xiaoxia, Jiang
Zhourong, Feng
Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material
title Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material
title_full Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material
title_fullStr Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material
title_full_unstemmed Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material
title_short Numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material
title_sort numerical simulation of temperature field in ultra-narrow arc welding of thick-walled steam turbine valve body material
topic TJ Mechanical engineering and machinery
TS Manufactures
url https://umpir.ump.edu.my/id/eprint/45351/
https://umpir.ump.edu.my/id/eprint/45351/
https://umpir.ump.edu.my/id/eprint/45351/