Fabrication and testing of epoxy resin-based composites for electrical insulation material applications

Electrical insulation materials are a critical component in the design and development of electrical systems, playing a crucial role in ensuring the safe and efficient transmission and distribution of electrical power. The aim of this study is to examine the effect of in...

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Main Authors: Prasetyo, Moh Toni, Sulistyo, Sulistyo, Nugroho, Sri, Abdul, Syakur, Amir Izzani, Mohamed
Format: Article
Language:English
Published: Semarak Ilmu Publishing 2025
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/44851/
http://umpir.ump.edu.my/id/eprint/44851/1/Fabrication%20and%20testing%20of%20epoxy%20resin-based%20composites%20for%20electrical.pdf
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author Prasetyo, Moh Toni
Sulistyo, Sulistyo
Nugroho, Sri
Abdul, Syakur
Amir Izzani, Mohamed
author_facet Prasetyo, Moh Toni
Sulistyo, Sulistyo
Nugroho, Sri
Abdul, Syakur
Amir Izzani, Mohamed
author_sort Prasetyo, Moh Toni
building UMP Institutional Repository
collection Online Access
description Electrical insulation materials are a critical component in the design and development of electrical systems, playing a crucial role in ensuring the safe and efficient transmission and distribution of electrical power. The aim of this study is to examine the effect of incorporating rice husk ash and silane on the hydrophobicity, leakage current, and tensile strength properties of composite specimens. This study focused on fabricating composites by varying filler concentrations, using epoxy resin as the matrix. The specimens RTV 10, RTV 20, RTV 30, RTV 40, and RTV 50 utilized a filler composed of rice husk ash and silane, with concentrations of 10%, 20%, 30%, 40%, and 50%, respectively. The obtained samples were subjected to testing for leakage current, tensile strength, and water contact angle (hydrophobicity). The study results indicate that increasing the filler content to 40 wt.% in RTV 40 specimens improves the composite’s tracking time, and hydrophobic properties. RTV 40 specimens demonstrated the longest tracking time and the most favourable hydrophobic characteristics compared to the other specimens. However, when the filler content exceeds 40 wt.%, the water contact angle decreases, leading to higher leakage currents and diminished insulating effectiveness. For the RTV 40 specimen, the measured values were a water contact angle of 92°, a tracking time of 1956 seconds, and a tensile strength of 39.59 N/mm². This study addresses several points of the Sustainable Development Goals (SDGs) by improving material properties (SDG 9), promoting sustainable materials (SDG 12) and improving energy-efficient infrastructure (SDG 7).
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spelling ump-448512025-06-18T00:40:00Z http://umpir.ump.edu.my/id/eprint/44851/ Fabrication and testing of epoxy resin-based composites for electrical insulation material applications Prasetyo, Moh Toni Sulistyo, Sulistyo Nugroho, Sri Abdul, Syakur Amir Izzani, Mohamed TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering Electrical insulation materials are a critical component in the design and development of electrical systems, playing a crucial role in ensuring the safe and efficient transmission and distribution of electrical power. The aim of this study is to examine the effect of incorporating rice husk ash and silane on the hydrophobicity, leakage current, and tensile strength properties of composite specimens. This study focused on fabricating composites by varying filler concentrations, using epoxy resin as the matrix. The specimens RTV 10, RTV 20, RTV 30, RTV 40, and RTV 50 utilized a filler composed of rice husk ash and silane, with concentrations of 10%, 20%, 30%, 40%, and 50%, respectively. The obtained samples were subjected to testing for leakage current, tensile strength, and water contact angle (hydrophobicity). The study results indicate that increasing the filler content to 40 wt.% in RTV 40 specimens improves the composite’s tracking time, and hydrophobic properties. RTV 40 specimens demonstrated the longest tracking time and the most favourable hydrophobic characteristics compared to the other specimens. However, when the filler content exceeds 40 wt.%, the water contact angle decreases, leading to higher leakage currents and diminished insulating effectiveness. For the RTV 40 specimen, the measured values were a water contact angle of 92°, a tracking time of 1956 seconds, and a tensile strength of 39.59 N/mm². This study addresses several points of the Sustainable Development Goals (SDGs) by improving material properties (SDG 9), promoting sustainable materials (SDG 12) and improving energy-efficient infrastructure (SDG 7). Semarak Ilmu Publishing 2025 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/44851/1/Fabrication%20and%20testing%20of%20epoxy%20resin-based%20composites%20for%20electrical.pdf Prasetyo, Moh Toni and Sulistyo, Sulistyo and Nugroho, Sri and Abdul, Syakur and Amir Izzani, Mohamed (2025) Fabrication and testing of epoxy resin-based composites for electrical insulation material applications. Journal of Advanced Research in Applied Mechanics, 135 (1). pp. 71-82. ISSN 2289-7895. (Published) https://doi.org/10.37934/aram.135.1.7182 https://doi.org/10.37934/aram.135.1.7182
spellingShingle TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
Prasetyo, Moh Toni
Sulistyo, Sulistyo
Nugroho, Sri
Abdul, Syakur
Amir Izzani, Mohamed
Fabrication and testing of epoxy resin-based composites for electrical insulation material applications
title Fabrication and testing of epoxy resin-based composites for electrical insulation material applications
title_full Fabrication and testing of epoxy resin-based composites for electrical insulation material applications
title_fullStr Fabrication and testing of epoxy resin-based composites for electrical insulation material applications
title_full_unstemmed Fabrication and testing of epoxy resin-based composites for electrical insulation material applications
title_short Fabrication and testing of epoxy resin-based composites for electrical insulation material applications
title_sort fabrication and testing of epoxy resin-based composites for electrical insulation material applications
topic TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
url http://umpir.ump.edu.my/id/eprint/44851/
http://umpir.ump.edu.my/id/eprint/44851/
http://umpir.ump.edu.my/id/eprint/44851/
http://umpir.ump.edu.my/id/eprint/44851/1/Fabrication%20and%20testing%20of%20epoxy%20resin-based%20composites%20for%20electrical.pdf