Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids
Metalworking fluids (MWFs) serve to cool and lubricate tools, but commercial MWFs harm the environment and pose health risks due to mineral oil content. Vegetablebased MWFs are being researched as alternatives for their superior properties and biodegradability. A Quick Stop Device (QSD) is used to m...
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Malaysian Tribology Society (MYTRIBOS)
2024
|
| Subjects: | |
| Online Access: | http://umpir.ump.edu.my/id/eprint/44519/ http://umpir.ump.edu.my/id/eprint/44519/1/Evaluating%20the%20chip%20formation%20process%20and%20machining%20performance.pdf |
| _version_ | 1848827120448438272 |
|---|---|
| author | Amiril Sahab, Abdul Sani Shahandzir, Baharom Zubaidah, Zamri |
| author_facet | Amiril Sahab, Abdul Sani Shahandzir, Baharom Zubaidah, Zamri |
| author_sort | Amiril Sahab, Abdul Sani |
| building | UMP Institutional Repository |
| collection | Online Access |
| description | Metalworking fluids (MWFs) serve to cool and lubricate tools, but commercial MWFs harm the environment and pose health risks due to mineral oil content. Vegetablebased MWFs are being researched as alternatives for their superior properties and biodegradability. A Quick Stop Device (QSD) is used to monitor chip formation during metalworking processes that are lubricated with vegetable-based minimal quantity lubrication (MQL) to evaluate the efficiency of the lubricant. Experimental comparison between vegetable oils and synthetic esters during stainless steel turning showed MQL, combining air and cutting fluid, as a better alternative to flood coolant systems. Crude Tamanu Oil (CTO), Crude Jatropha Oil (CJO), and palm olein (RBDPO) led to Build Up Edge (BUE) development, indicating less effectiveness compared to Synthetic Ester (SE). Lubricant application reduces friction, improving surface quality and formed short continuous chips during turning. |
| first_indexed | 2025-11-15T03:55:40Z |
| format | Article |
| id | ump-44519 |
| institution | Universiti Malaysia Pahang |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T03:55:40Z |
| publishDate | 2024 |
| publisher | Malaysian Tribology Society (MYTRIBOS) |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | ump-445192025-05-07T08:44:32Z http://umpir.ump.edu.my/id/eprint/44519/ Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids Amiril Sahab, Abdul Sani Shahandzir, Baharom Zubaidah, Zamri TJ Mechanical engineering and machinery TP Chemical technology TS Manufactures Metalworking fluids (MWFs) serve to cool and lubricate tools, but commercial MWFs harm the environment and pose health risks due to mineral oil content. Vegetablebased MWFs are being researched as alternatives for their superior properties and biodegradability. A Quick Stop Device (QSD) is used to monitor chip formation during metalworking processes that are lubricated with vegetable-based minimal quantity lubrication (MQL) to evaluate the efficiency of the lubricant. Experimental comparison between vegetable oils and synthetic esters during stainless steel turning showed MQL, combining air and cutting fluid, as a better alternative to flood coolant systems. Crude Tamanu Oil (CTO), Crude Jatropha Oil (CJO), and palm olein (RBDPO) led to Build Up Edge (BUE) development, indicating less effectiveness compared to Synthetic Ester (SE). Lubricant application reduces friction, improving surface quality and formed short continuous chips during turning. Malaysian Tribology Society (MYTRIBOS) 2024 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/44519/1/Evaluating%20the%20chip%20formation%20process%20and%20machining%20performance.pdf Amiril Sahab, Abdul Sani and Shahandzir, Baharom and Zubaidah, Zamri (2024) Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids. Jurnal Tribologi, 43. pp. 31-45. ISSN 2289-7232. (Published) https://jurnaltribologi.mytribos.org/v43/JT-43-31-45.pdf https://jurnaltribologi.mytribos.org/v43/JT-43-31-45.pdf |
| spellingShingle | TJ Mechanical engineering and machinery TP Chemical technology TS Manufactures Amiril Sahab, Abdul Sani Shahandzir, Baharom Zubaidah, Zamri Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids |
| title | Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids |
| title_full | Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids |
| title_fullStr | Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids |
| title_full_unstemmed | Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids |
| title_short | Evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids |
| title_sort | evaluating the chip formation process and machining performance during orthogonal cutting using bio‐based metalworking fluids |
| topic | TJ Mechanical engineering and machinery TP Chemical technology TS Manufactures |
| url | http://umpir.ump.edu.my/id/eprint/44519/ http://umpir.ump.edu.my/id/eprint/44519/ http://umpir.ump.edu.my/id/eprint/44519/ http://umpir.ump.edu.my/id/eprint/44519/1/Evaluating%20the%20chip%20formation%20process%20and%20machining%20performance.pdf |