Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry
This study aims to analyze and optimize the supply chain processes of a furniture fabrication company by leveraging Value Stream Mapping (VSM) and simulation software. The current production system is meticulously modeled to identify inefficiencies and bottlenecks, enabling targeted improvements. Us...
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| Format: | Article |
| Language: | English |
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Penerbit UMP
2025
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| Online Access: | http://umpir.ump.edu.my/id/eprint/44467/ http://umpir.ump.edu.my/id/eprint/44467/1/JMMST-NikMohamed-20-2-2025-rev1.pdf |
| _version_ | 1848827110365331456 |
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| author | Muhammad Ariff Fauzan, Mat Rodzi Nik Mohd Zuki, Nik Mohamed Fazilah, Abdul Aziz |
| author_facet | Muhammad Ariff Fauzan, Mat Rodzi Nik Mohd Zuki, Nik Mohamed Fazilah, Abdul Aziz |
| author_sort | Muhammad Ariff Fauzan, Mat Rodzi |
| building | UMP Institutional Repository |
| collection | Online Access |
| description | This study aims to analyze and optimize the supply chain processes of a furniture fabrication company by leveraging Value Stream Mapping (VSM) and simulation software. The current production system is meticulously modeled to identify inefficiencies and bottlenecks, enabling targeted improvements. Using Tecnomatix, both Current State and Future State Mappings are developed to enhance operational efficiency, minimize waste, and streamline workflows. The study commences with comprehensive data collection, followed by a detailed analysis of the Current State Mapping, revealing key inefficiencies such as excessive movement, prolonged waiting periods, and a lack of standardized work procedures. Based on these findings, a Future State Mapping is designed to optimize production flow. Among the alternatives evaluated, Scenario 2 emerges as the most effective, incorporating Kaizen principles in the measurement and cutting process across three workstations. This scenario achieves the highest output of seven units per shift, outperforming other scenarios while maintaining five operators and reducing the number of workstations from 13 to 10. Additionally, Scenario 2 exhibits the lowest lead time, ensuring a seamless production flow with minimized idle time. Scenario 1 effectively reduced waiting time by merging workstations, while Scenario 2, incorporating Kaizen, led to a 40% increase in output while maintaining the same workforce Although waiting and total processing times show slight increases, they remain within acceptable working limits. By implementing these strategic improvements, this study successfully reduces waste, enhances productivity, and promotes sustainable manufacturing practices, ultimately benefiting the industry and the broader economy. |
| first_indexed | 2025-11-15T03:55:30Z |
| format | Article |
| id | ump-44467 |
| institution | Universiti Malaysia Pahang |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T03:55:30Z |
| publishDate | 2025 |
| publisher | Penerbit UMP |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | ump-444672025-06-09T03:50:48Z http://umpir.ump.edu.my/id/eprint/44467/ Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry Muhammad Ariff Fauzan, Mat Rodzi Nik Mohd Zuki, Nik Mohamed Fazilah, Abdul Aziz HD Industries. Land use. Labor TJ Mechanical engineering and machinery TS Manufactures This study aims to analyze and optimize the supply chain processes of a furniture fabrication company by leveraging Value Stream Mapping (VSM) and simulation software. The current production system is meticulously modeled to identify inefficiencies and bottlenecks, enabling targeted improvements. Using Tecnomatix, both Current State and Future State Mappings are developed to enhance operational efficiency, minimize waste, and streamline workflows. The study commences with comprehensive data collection, followed by a detailed analysis of the Current State Mapping, revealing key inefficiencies such as excessive movement, prolonged waiting periods, and a lack of standardized work procedures. Based on these findings, a Future State Mapping is designed to optimize production flow. Among the alternatives evaluated, Scenario 2 emerges as the most effective, incorporating Kaizen principles in the measurement and cutting process across three workstations. This scenario achieves the highest output of seven units per shift, outperforming other scenarios while maintaining five operators and reducing the number of workstations from 13 to 10. Additionally, Scenario 2 exhibits the lowest lead time, ensuring a seamless production flow with minimized idle time. Scenario 1 effectively reduced waiting time by merging workstations, while Scenario 2, incorporating Kaizen, led to a 40% increase in output while maintaining the same workforce Although waiting and total processing times show slight increases, they remain within acceptable working limits. By implementing these strategic improvements, this study successfully reduces waste, enhances productivity, and promotes sustainable manufacturing practices, ultimately benefiting the industry and the broader economy. Penerbit UMP 2025-03-30 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/44467/1/JMMST-NikMohamed-20-2-2025-rev1.pdf Muhammad Ariff Fauzan, Mat Rodzi and Nik Mohd Zuki, Nik Mohamed and Fazilah, Abdul Aziz (2025) Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry. Journal of Modern Manufacturing Systems and Technology (JMMST), 9 (1). pp. 35-45. ISSN 2636-9575. (Published) https://journal.ump.edu.my/jmmst/article/view/12052/3548 |
| spellingShingle | HD Industries. Land use. Labor TJ Mechanical engineering and machinery TS Manufactures Muhammad Ariff Fauzan, Mat Rodzi Nik Mohd Zuki, Nik Mohamed Fazilah, Abdul Aziz Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry |
| title | Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry |
| title_full | Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry |
| title_fullStr | Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry |
| title_full_unstemmed | Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry |
| title_short | Enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry |
| title_sort | enhanced value stream mapping for streamlining supply chains in the furniture manufacturing industry |
| topic | HD Industries. Land use. Labor TJ Mechanical engineering and machinery TS Manufactures |
| url | http://umpir.ump.edu.my/id/eprint/44467/ http://umpir.ump.edu.my/id/eprint/44467/ http://umpir.ump.edu.my/id/eprint/44467/1/JMMST-NikMohamed-20-2-2025-rev1.pdf |