Design and fabrication of a new replaceable nozzle for abrasive water jet application

Nozzles are critical to the quality of the cuts produced during abrasive waterjet machining. The quality of the results of AWJ machining depends on the focus of the nozzle, which increases over time due to the aggressiveness of the abrasive particles that wear the inner wall of the nozzle. The purpo...

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Main Authors: Nuraini, Lusi, Gebremariam, Mebrahitom, Alao, Abdur-Rasheed, Saptaji, Kushendarsyah, Mohd Azmir, Mohd Azhari
Format: Conference or Workshop Item
Language:English
Published: Springer 2025
Subjects:
Online Access:https://umpir.ump.edu.my/id/eprint/42668/
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author Nuraini, Lusi
Gebremariam, Mebrahitom
Alao, Abdur-Rasheed
Saptaji, Kushendarsyah
Mohd Azmir, Mohd Azhari
author_facet Nuraini, Lusi
Gebremariam, Mebrahitom
Alao, Abdur-Rasheed
Saptaji, Kushendarsyah
Mohd Azmir, Mohd Azhari
author_sort Nuraini, Lusi
building UMP Institutional Repository
collection Online Access
description Nozzles are critical to the quality of the cuts produced during abrasive waterjet machining. The quality of the results of AWJ machining depends on the focus of the nozzle, which increases over time due to the aggressiveness of the abrasive particles that wear the inner wall of the nozzle. The purpose of this study is to explore fundamentally new terms to increase the wear resistance of the nozzle for the abrasive jet machine and increase its durability. This study mainly dealing with the designing and fabrication of a new replaceable nozzle. Compared to the traditional nozzle, which needs to be replaced regularly, this new replaceable nozzle offers a special feature in terms of recyclability. The new interchangeable parts, manufactured using additive manufacturing, consist of two parts: 50% of the inlet and 50% of the outlet of the entire nozzle length, using a screw thread mechanism. Accelerated wear test conducted to study the wear progression. The result showed that the exit diameter increased by more than 50% compared to the initial diameter and had a linear relationship with time. Weight loss measurement indicate a powerful tool in nozzle wear characterization.
first_indexed 2025-11-15T03:58:38Z
format Conference or Workshop Item
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institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T03:58:38Z
publishDate 2025
publisher Springer
recordtype eprints
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spelling ump-426682025-09-19T01:41:16Z https://umpir.ump.edu.my/id/eprint/42668/ Design and fabrication of a new replaceable nozzle for abrasive water jet application Nuraini, Lusi Gebremariam, Mebrahitom Alao, Abdur-Rasheed Saptaji, Kushendarsyah Mohd Azmir, Mohd Azhari TJ Mechanical engineering and machinery Nozzles are critical to the quality of the cuts produced during abrasive waterjet machining. The quality of the results of AWJ machining depends on the focus of the nozzle, which increases over time due to the aggressiveness of the abrasive particles that wear the inner wall of the nozzle. The purpose of this study is to explore fundamentally new terms to increase the wear resistance of the nozzle for the abrasive jet machine and increase its durability. This study mainly dealing with the designing and fabrication of a new replaceable nozzle. Compared to the traditional nozzle, which needs to be replaced regularly, this new replaceable nozzle offers a special feature in terms of recyclability. The new interchangeable parts, manufactured using additive manufacturing, consist of two parts: 50% of the inlet and 50% of the outlet of the entire nozzle length, using a screw thread mechanism. Accelerated wear test conducted to study the wear progression. The result showed that the exit diameter increased by more than 50% compared to the initial diameter and had a linear relationship with time. Weight loss measurement indicate a powerful tool in nozzle wear characterization. Springer 2025-08-13 Conference or Workshop Item PeerReviewed pdf en https://umpir.ump.edu.my/id/eprint/42668/1/Design%20and%20Fabrication%20of%20a%20New%20Replaceable%20Nozzle%20for%20Abrasive%20Water%20Jet.pdf Nuraini, Lusi and Gebremariam, Mebrahitom and Alao, Abdur-Rasheed and Saptaji, Kushendarsyah and Mohd Azmir, Mohd Azhari (2025) Design and fabrication of a new replaceable nozzle for abrasive water jet application. In: Lecture Notes in Mechanical Engineering (LNME). 7th Asia Pacific Conference on Manufacturing Systems and 6th International Manufacturing Engineering Conference, iMEC-APCOMS 2024 , 11 - 12 September 2024 , Melaka, Malaysia. pp. 339-349.. ISSN 2195-4356 ISBN 978-981-96-5690-5 (Published) https://doi.org/10.1007/978-981-96-5690-5_32
spellingShingle TJ Mechanical engineering and machinery
Nuraini, Lusi
Gebremariam, Mebrahitom
Alao, Abdur-Rasheed
Saptaji, Kushendarsyah
Mohd Azmir, Mohd Azhari
Design and fabrication of a new replaceable nozzle for abrasive water jet application
title Design and fabrication of a new replaceable nozzle for abrasive water jet application
title_full Design and fabrication of a new replaceable nozzle for abrasive water jet application
title_fullStr Design and fabrication of a new replaceable nozzle for abrasive water jet application
title_full_unstemmed Design and fabrication of a new replaceable nozzle for abrasive water jet application
title_short Design and fabrication of a new replaceable nozzle for abrasive water jet application
title_sort design and fabrication of a new replaceable nozzle for abrasive water jet application
topic TJ Mechanical engineering and machinery
url https://umpir.ump.edu.my/id/eprint/42668/
https://umpir.ump.edu.my/id/eprint/42668/