Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach
Cutting fluids can be used to cool workpieces at high cutting speeds and remove chips from cutting zones. The effectiveness of cutting fluids may be improved with the addition of hybrid nanoparticle dispersion. This study evaluates the effectiveness of an Al2O3-TiO2 hybrid as a cutting fluid in turn...
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| Format: | Article |
| Language: | English |
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MDPI
2022
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| Online Access: | http://umpir.ump.edu.my/id/eprint/40615/ http://umpir.ump.edu.my/id/eprint/40615/1/Performance%20of%20Al2O3_TiO2%20hybrid%20nano-cutting%20fluid.pdf |
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| author | Arifuddin, Ariffin Abd Aziz, Mohammad Redhwan Wan Hamzah, Wan Azmi Nurul Nadia, Mohd Zawawi |
| author_facet | Arifuddin, Ariffin Abd Aziz, Mohammad Redhwan Wan Hamzah, Wan Azmi Nurul Nadia, Mohd Zawawi |
| author_sort | Arifuddin, Ariffin |
| building | UMP Institutional Repository |
| collection | Online Access |
| description | Cutting fluids can be used to cool workpieces at high cutting speeds and remove chips from cutting zones. The effectiveness of cutting fluids may be improved with the addition of hybrid nanoparticle dispersion. This study evaluates the effectiveness of an Al2O3-TiO2 hybrid as a cutting fluid in turning operations. The Al2O3-TiO2 hybrid nano-cutting fluid was prepared using a one-step method in computer numerical control (CNC) coolant with concentrations of up to 4%. Utilizing air-assisted nano-cutting fluids injected through a minimum quantity lubrication (MQL) setup, the effectiveness of turning cutting performance, cutting temperature (°C), average surface roughness (Ra), and tool wear (%) were evaluated. Then, the response surface method (RSM) was utilized as the design of experiment (DOE) to optimize the turning cutting performance parameters. The combination of 4% hybrid nano-cutting fluid concentration, 0.1 mm/rev feed rate, and 0.55 mm depth of cut yielded the lowest cutting temperature, surface roughness, and tool wear values of 25.3 °C, 0.480 µm, and 0.0104%, respectively. The 4% concentration of Al2O3/TiO2 hybrid nano-cutting fluid inclusion achieved the highest surface roughness reduction that led to better surface finish and the lowest tool-wear reduction led to longer tool life. Therefore, Al2O3/TiO2 hybrid nano-cutting fluids were strongly recommended in turning operations for CNC lathes. |
| first_indexed | 2025-11-15T03:39:25Z |
| format | Article |
| id | ump-40615 |
| institution | Universiti Malaysia Pahang |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T03:39:25Z |
| publishDate | 2022 |
| publisher | MDPI |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | ump-406152024-04-30T06:34:25Z http://umpir.ump.edu.my/id/eprint/40615/ Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach Arifuddin, Ariffin Abd Aziz, Mohammad Redhwan Wan Hamzah, Wan Azmi Nurul Nadia, Mohd Zawawi T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Cutting fluids can be used to cool workpieces at high cutting speeds and remove chips from cutting zones. The effectiveness of cutting fluids may be improved with the addition of hybrid nanoparticle dispersion. This study evaluates the effectiveness of an Al2O3-TiO2 hybrid as a cutting fluid in turning operations. The Al2O3-TiO2 hybrid nano-cutting fluid was prepared using a one-step method in computer numerical control (CNC) coolant with concentrations of up to 4%. Utilizing air-assisted nano-cutting fluids injected through a minimum quantity lubrication (MQL) setup, the effectiveness of turning cutting performance, cutting temperature (°C), average surface roughness (Ra), and tool wear (%) were evaluated. Then, the response surface method (RSM) was utilized as the design of experiment (DOE) to optimize the turning cutting performance parameters. The combination of 4% hybrid nano-cutting fluid concentration, 0.1 mm/rev feed rate, and 0.55 mm depth of cut yielded the lowest cutting temperature, surface roughness, and tool wear values of 25.3 °C, 0.480 µm, and 0.0104%, respectively. The 4% concentration of Al2O3/TiO2 hybrid nano-cutting fluid inclusion achieved the highest surface roughness reduction that led to better surface finish and the lowest tool-wear reduction led to longer tool life. Therefore, Al2O3/TiO2 hybrid nano-cutting fluids were strongly recommended in turning operations for CNC lathes. MDPI 2022-12 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/40615/1/Performance%20of%20Al2O3_TiO2%20hybrid%20nano-cutting%20fluid.pdf Arifuddin, Ariffin and Abd Aziz, Mohammad Redhwan and Wan Hamzah, Wan Azmi and Nurul Nadia, Mohd Zawawi (2022) Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach. Lubricants, 10 (366). pp. 1-16. ISSN 2075-4442. (Published) https://doi.org/10.3390/lubricants10120366 https://doi.org/10.3390/lubricants10120366 |
| spellingShingle | T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Arifuddin, Ariffin Abd Aziz, Mohammad Redhwan Wan Hamzah, Wan Azmi Nurul Nadia, Mohd Zawawi Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach |
| title | Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach |
| title_full | Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach |
| title_fullStr | Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach |
| title_full_unstemmed | Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach |
| title_short | Performance of Al2O3/TiO2 hybrid nano-cutting fluid in mql turning operation via RSM approach |
| title_sort | performance of al2o3/tio2 hybrid nano-cutting fluid in mql turning operation via rsm approach |
| topic | T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics |
| url | http://umpir.ump.edu.my/id/eprint/40615/ http://umpir.ump.edu.my/id/eprint/40615/ http://umpir.ump.edu.my/id/eprint/40615/ http://umpir.ump.edu.my/id/eprint/40615/1/Performance%20of%20Al2O3_TiO2%20hybrid%20nano-cutting%20fluid.pdf |