Influence of clad layer thickness of aluminium alloy by friction surface cladding process

Friction Surface Cladding (FSC) is a process that enables the deposition of clad material on a substrate through a hollow rotating tool to create thin clad layers at sufficiently high temperatures. Heat is produced during the cladding process by friction at the tool-clad layer and the substrate. Thi...

Full description

Bibliographic Details
Main Authors: Nor Imrah, Yusoff, L. H., Sulaiman
Format: Article
Language:English
Published: Penerbit UMP 2023
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/40443/
http://umpir.ump.edu.my/id/eprint/40443/1/Influenceof%20Clad%20Layer%20Thickness%20of%20Aluminium%20Alloy.pdf
_version_ 1848826050899869696
author Nor Imrah, Yusoff
L. H., Sulaiman
author_facet Nor Imrah, Yusoff
L. H., Sulaiman
author_sort Nor Imrah, Yusoff
building UMP Institutional Repository
collection Online Access
description Friction Surface Cladding (FSC) is a process that enables the deposition of clad material on a substrate through a hollow rotating tool to create thin clad layers at sufficiently high temperatures. Heat is produced during the cladding process by friction at the tool-clad layer and the substrate. This study focus on the influence of clad layer thickness of aluminium alloy AA2024 at the control process temperature around 300℃ to 350℃. The material used is AA2024-T4 for the clad layer and AA2024-T351 for the substrate. A thermal model is built using COMSOL Multiphysics 6.0 and Heat Transfer in Solid (ht) with time-dependent study is used to study the heat transformation as well as optimize the rotational speed at different clad layer thicknesses. The major finding in this study indicates that the heat generated is proportional to the clad layer thickness. The highest heat transformation can be seen at the cladding region between the cladding rod and the substrate and the temperature reaches a maximum of 333.95℃.
first_indexed 2025-11-15T03:38:40Z
format Article
id ump-40443
institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T03:38:40Z
publishDate 2023
publisher Penerbit UMP
recordtype eprints
repository_type Digital Repository
spelling ump-404432024-02-20T03:08:13Z http://umpir.ump.edu.my/id/eprint/40443/ Influence of clad layer thickness of aluminium alloy by friction surface cladding process Nor Imrah, Yusoff L. H., Sulaiman TJ Mechanical engineering and machinery TS Manufactures Friction Surface Cladding (FSC) is a process that enables the deposition of clad material on a substrate through a hollow rotating tool to create thin clad layers at sufficiently high temperatures. Heat is produced during the cladding process by friction at the tool-clad layer and the substrate. This study focus on the influence of clad layer thickness of aluminium alloy AA2024 at the control process temperature around 300℃ to 350℃. The material used is AA2024-T4 for the clad layer and AA2024-T351 for the substrate. A thermal model is built using COMSOL Multiphysics 6.0 and Heat Transfer in Solid (ht) with time-dependent study is used to study the heat transformation as well as optimize the rotational speed at different clad layer thicknesses. The major finding in this study indicates that the heat generated is proportional to the clad layer thickness. The highest heat transformation can be seen at the cladding region between the cladding rod and the substrate and the temperature reaches a maximum of 333.95℃. Penerbit UMP 2023-11 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/40443/1/Influenceof%20Clad%20Layer%20Thickness%20of%20Aluminium%20Alloy.pdf Nor Imrah, Yusoff and L. H., Sulaiman (2023) Influence of clad layer thickness of aluminium alloy by friction surface cladding process. Journal of Modern Manufacturing Systems and Technology (JMMST), 7 (2). pp. 17-22. ISSN 2636-9575. (Published) https://doi.org/10.15282/jmmst.v7i2.9935 https://doi.org/10.15282/jmmst.v7i2.9935
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Nor Imrah, Yusoff
L. H., Sulaiman
Influence of clad layer thickness of aluminium alloy by friction surface cladding process
title Influence of clad layer thickness of aluminium alloy by friction surface cladding process
title_full Influence of clad layer thickness of aluminium alloy by friction surface cladding process
title_fullStr Influence of clad layer thickness of aluminium alloy by friction surface cladding process
title_full_unstemmed Influence of clad layer thickness of aluminium alloy by friction surface cladding process
title_short Influence of clad layer thickness of aluminium alloy by friction surface cladding process
title_sort influence of clad layer thickness of aluminium alloy by friction surface cladding process
topic TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/40443/
http://umpir.ump.edu.my/id/eprint/40443/
http://umpir.ump.edu.my/id/eprint/40443/
http://umpir.ump.edu.my/id/eprint/40443/1/Influenceof%20Clad%20Layer%20Thickness%20of%20Aluminium%20Alloy.pdf