Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy

This paper presents an experimental study of surface integrity in end milling of Hastelloy C-2000. The experiment was carried out using two different cutting inserts under wet conditions –namely Physical Vapor Deposition (PVD) coated carbide with TiAlN and uncoated carbide. Design of experiment (DOE...

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Main Authors: Norhaida, Ab Razak, Rahman, Md Mustafizur, Kadirgama, Kumaran
Format: Article
Language:English
Published: Universiti Malaysia Pahang 2013
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/3991/
http://umpir.ump.edu.my/id/eprint/3991/1/P179.pdf
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author Norhaida, Ab Razak
Rahman, Md Mustafizur
Kadirgama, Kumaran
author_facet Norhaida, Ab Razak
Rahman, Md Mustafizur
Kadirgama, Kumaran
author_sort Norhaida, Ab Razak
building UMP Institutional Repository
collection Online Access
description This paper presents an experimental study of surface integrity in end milling of Hastelloy C-2000. The experiment was carried out using two different cutting inserts under wet conditions –namely Physical Vapor Deposition (PVD) coated carbide with TiAlN and uncoated carbide. Design of experiment (DOE) was implemented with Box-Behnken design. The surface integrity of workpiece was analyzed through scanning electron microscope (SEM) and chemical element changes were inspected by energy dispersive X-ray (EDX) test. The surface integrity of Hastelloy C-2000 was better when machining with coated carbide compare to uncoated carbide cutting insert mainly due to coating layer of coated carbide which actedas protecting layer to the cutting tool insert. Surface defects such as feed marks, surface tearing, plucking, cracking and adhered chips were found during machining process. The chemical element changes happened due to the adhesion and diffusion mechanism which were identifyusing SEM and EDX.
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spelling ump-39912023-08-22T03:22:34Z http://umpir.ump.edu.my/id/eprint/3991/ Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy Norhaida, Ab Razak Rahman, Md Mustafizur Kadirgama, Kumaran TJ Mechanical engineering and machinery This paper presents an experimental study of surface integrity in end milling of Hastelloy C-2000. The experiment was carried out using two different cutting inserts under wet conditions –namely Physical Vapor Deposition (PVD) coated carbide with TiAlN and uncoated carbide. Design of experiment (DOE) was implemented with Box-Behnken design. The surface integrity of workpiece was analyzed through scanning electron microscope (SEM) and chemical element changes were inspected by energy dispersive X-ray (EDX) test. The surface integrity of Hastelloy C-2000 was better when machining with coated carbide compare to uncoated carbide cutting insert mainly due to coating layer of coated carbide which actedas protecting layer to the cutting tool insert. Surface defects such as feed marks, surface tearing, plucking, cracking and adhered chips were found during machining process. The chemical element changes happened due to the adhesion and diffusion mechanism which were identifyusing SEM and EDX. Universiti Malaysia Pahang 2013 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/3991/1/P179.pdf Norhaida, Ab Razak and Rahman, Md Mustafizur and Kadirgama, Kumaran (2013) Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy. International Journal of Automotive and Mechanical Engineering (IJAME), 9. pp. 1578-1587. ISSN 1985-9325(Print); 2180-1606 (Online). (Published) http://dx.doi.org/10.15282/ijame.9.2013.8.0130 http://dx.doi.org/10.15282/ijame.9.2013.8.0130
spellingShingle TJ Mechanical engineering and machinery
Norhaida, Ab Razak
Rahman, Md Mustafizur
Kadirgama, Kumaran
Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy
title Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy
title_full Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy
title_fullStr Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy
title_full_unstemmed Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy
title_short Experiment study on surface integrity in end milling of hastelloy C-2000 superalloy
title_sort experiment study on surface integrity in end milling of hastelloy c-2000 superalloy
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/3991/
http://umpir.ump.edu.my/id/eprint/3991/
http://umpir.ump.edu.my/id/eprint/3991/
http://umpir.ump.edu.my/id/eprint/3991/1/P179.pdf