Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture

Background: In order to enhance the properties of palm oil fuel ash-based mortar, researchers have explored the concept of reducing palm oil fuel ash (POFA) to a nanoscale. While previous studies have utilized ball milling machines with high grinding speed to achieve nano-scale POFA, the Los Angeles...

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Main Authors: Liew, Yu Xuan, Putra Jaya, Ramadhansyah, Chin, Siew Choo
Format: Article
Language:English
Published: Bentham Open 2023
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/39630/
http://umpir.ump.edu.my/id/eprint/39630/1/Suitability%20of%20Using%20LA%20Abrasion%20Machine%20for%20the%20Nano%20Manufacturing.pdf
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author Liew, Yu Xuan
Putra Jaya, Ramadhansyah
Chin, Siew Choo
author_facet Liew, Yu Xuan
Putra Jaya, Ramadhansyah
Chin, Siew Choo
author_sort Liew, Yu Xuan
building UMP Institutional Repository
collection Online Access
description Background: In order to enhance the properties of palm oil fuel ash-based mortar, researchers have explored the concept of reducing palm oil fuel ash (POFA) to a nanoscale. While previous studies have utilized ball milling machines with high grinding speed to achieve nano-scale POFA, the Los Angeles abrasion machine, which is more readily available and has a slower grinding speed, has been rarely employed. Objective: The study aimed to investigate the suitability of using a Los Angeles abrasion machine with a low grinding speed to produce nano palm oil fuel ash. This paper also provides a comparison of the effect of using the nano POFA with different particle sizes within the range of 982 to 150 nm on the mortar’s flowability and compressive strength. Methods: To produce nano-size palm oil fuel ash using the Los Angeles abrasion machine, the received palm oil fuel ash was thermally treated and ground using a Los Angeles abrasion machine with varying grinding periods. The grinding process parameters were kept constant, but second grinding periods of 50,000, 80,000, and 110,000 cycles were introduced. All three types of nano palm oil fuel ash were analyzed for their physical properties, chemical properties, morphology, and mineralogy. Furthermore, these nano palm oil fuel ashes were incorporated into a designed mortar mix along with micro palm oil fuel ash. The mortar’s fresh properties and compressive strength at different curing ages were observed and analyzed. The relationship between various factors, such as the replacement rate of micro, nano palm oil fuel ash, the grinding cycles of nano POFA, and the corresponding responses, specifically the compressive strength at different curing ages, was analyzed and explained using the response surface methodology. Results: The 110k cycle nano palm oil fuel ash had a smaller particle size of 103.1 nm, while a particle size of 529 nm and 325 nm was found in the 50k and 80k cycle nano palm oil fuel ash. In terms of the combination of micro and nano palm oil fuel ash in the mortar, increasing the dosage of nano palm oil fuel ash contributed to improvements in flow diameter and compressive strength. However, the opposite trend was observed with micro palm oil fuel ash. The optimal mix design for the combination involved using 10% micro and 2 to 3% nano palm oil fuel ash. This composition led to an improvement rate of 7.9%, 1.48%, and 4.6% in compressive strength at 7, 28, and 90 days, respectively. While, the response surface methodology’s numerical optimization also supported the use of a similar combination. However, it additionally recommended employing the 50,000-cycle nano palm oil fuel ash in the mortar for earlier curing stages, while the 110,000-cycle nano palm oil fuel ash was suggested for later curing stages. Conclusion: Los Angeles abrasion machine could be utilized to produce nano palm oil fuel ash with a particle size up to 103 nm with the aid of designed parameters. In this mortar mix design, the impact of a small variance in nano palm oil fuel ash’s particle size was trivial compared to the replacement rate of micro palm oil fuel ash on the mortar’s compressive strength.
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spelling ump-396302023-12-14T08:04:32Z http://umpir.ump.edu.my/id/eprint/39630/ Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture Liew, Yu Xuan Putra Jaya, Ramadhansyah Chin, Siew Choo TA Engineering (General). Civil engineering (General) Background: In order to enhance the properties of palm oil fuel ash-based mortar, researchers have explored the concept of reducing palm oil fuel ash (POFA) to a nanoscale. While previous studies have utilized ball milling machines with high grinding speed to achieve nano-scale POFA, the Los Angeles abrasion machine, which is more readily available and has a slower grinding speed, has been rarely employed. Objective: The study aimed to investigate the suitability of using a Los Angeles abrasion machine with a low grinding speed to produce nano palm oil fuel ash. This paper also provides a comparison of the effect of using the nano POFA with different particle sizes within the range of 982 to 150 nm on the mortar’s flowability and compressive strength. Methods: To produce nano-size palm oil fuel ash using the Los Angeles abrasion machine, the received palm oil fuel ash was thermally treated and ground using a Los Angeles abrasion machine with varying grinding periods. The grinding process parameters were kept constant, but second grinding periods of 50,000, 80,000, and 110,000 cycles were introduced. All three types of nano palm oil fuel ash were analyzed for their physical properties, chemical properties, morphology, and mineralogy. Furthermore, these nano palm oil fuel ashes were incorporated into a designed mortar mix along with micro palm oil fuel ash. The mortar’s fresh properties and compressive strength at different curing ages were observed and analyzed. The relationship between various factors, such as the replacement rate of micro, nano palm oil fuel ash, the grinding cycles of nano POFA, and the corresponding responses, specifically the compressive strength at different curing ages, was analyzed and explained using the response surface methodology. Results: The 110k cycle nano palm oil fuel ash had a smaller particle size of 103.1 nm, while a particle size of 529 nm and 325 nm was found in the 50k and 80k cycle nano palm oil fuel ash. In terms of the combination of micro and nano palm oil fuel ash in the mortar, increasing the dosage of nano palm oil fuel ash contributed to improvements in flow diameter and compressive strength. However, the opposite trend was observed with micro palm oil fuel ash. The optimal mix design for the combination involved using 10% micro and 2 to 3% nano palm oil fuel ash. This composition led to an improvement rate of 7.9%, 1.48%, and 4.6% in compressive strength at 7, 28, and 90 days, respectively. While, the response surface methodology’s numerical optimization also supported the use of a similar combination. However, it additionally recommended employing the 50,000-cycle nano palm oil fuel ash in the mortar for earlier curing stages, while the 110,000-cycle nano palm oil fuel ash was suggested for later curing stages. Conclusion: Los Angeles abrasion machine could be utilized to produce nano palm oil fuel ash with a particle size up to 103 nm with the aid of designed parameters. In this mortar mix design, the impact of a small variance in nano palm oil fuel ash’s particle size was trivial compared to the replacement rate of micro palm oil fuel ash on the mortar’s compressive strength. Bentham Open 2023-12-10 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/39630/1/Suitability%20of%20Using%20LA%20Abrasion%20Machine%20for%20the%20Nano%20Manufacturing.pdf Liew, Yu Xuan and Putra Jaya, Ramadhansyah and Chin, Siew Choo (2023) Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture. The Open Civil Engineering Journal, 17 (2023). pp. 1-15. ISSN 1874-1495. (Published) http://dx.doi.org/10.2174/0118741495275547231110014043
spellingShingle TA Engineering (General). Civil engineering (General)
Liew, Yu Xuan
Putra Jaya, Ramadhansyah
Chin, Siew Choo
Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture
title Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture
title_full Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture
title_fullStr Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture
title_full_unstemmed Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture
title_short Suitability of Using LA Abrasion Machine for the Nano Manufacturing of Palm Oil Fuel Ash and Incorporating in Mortar Mixture
title_sort suitability of using la abrasion machine for the nano manufacturing of palm oil fuel ash and incorporating in mortar mixture
topic TA Engineering (General). Civil engineering (General)
url http://umpir.ump.edu.my/id/eprint/39630/
http://umpir.ump.edu.my/id/eprint/39630/
http://umpir.ump.edu.my/id/eprint/39630/1/Suitability%20of%20Using%20LA%20Abrasion%20Machine%20for%20the%20Nano%20Manufacturing.pdf