Effect of cavity thickness on copper alloy corrosion resistance

This investigation inspects on the effect of cavity’s thickness during metal casting process on the corrosion resistance of copper alloy product. As the thickness increases, the cooling rate becomes higher due to higher latent heat available in the thicker and larger cavity volume. As such the quant...

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Main Authors: M., Nasuha, Mohd Rashidi, Maarof, Asnul Hadi, Ahmad, Shayfull, Z., Sheng, T. M.
Format: Conference or Workshop Item
Language:English
English
Published: Springer 2023
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/39390/
http://umpir.ump.edu.my/id/eprint/39390/1/Effect%20of%20Cavity%20Thickness%20on%20Copper%20Alloy%20Corrosion%20Resistance.pdf
http://umpir.ump.edu.my/id/eprint/39390/2/Effect%20of%20cavity%20thickness%20on%20copper%20alloy%20corrosion%20resistance_FULL.pdf
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author M., Nasuha
Mohd Rashidi, Maarof
Asnul Hadi, Ahmad
Shayfull, Z.
Sheng, T. M.
author_facet M., Nasuha
Mohd Rashidi, Maarof
Asnul Hadi, Ahmad
Shayfull, Z.
Sheng, T. M.
author_sort M., Nasuha
building UMP Institutional Repository
collection Online Access
description This investigation inspects on the effect of cavity’s thickness during metal casting process on the corrosion resistance of copper alloy product. As the thickness increases, the cooling rate becomes higher due to higher latent heat available in the thicker and larger cavity volume. As such the quantity of Dendritic Arm Spacing, DAS and its Secondary, SDAS per unit area becomes higher. This eventually results in better properties such as the higher hardness and good corrosion resistance because its correlation with DAS and SDAS distribution in the microstructure. The copper alloy used in this project is Nickel Aluminium Bronze (NAB) alloy which consists of elements such as the copper, aluminium, iron, nickel and manganese. Sand casting process has been used and the NAB alloys have been fabricated according to the ASTM B148 UNS 95,800 standards with the usage of 1.1% degassing agent. A range of product cavity’s thickness have been fabricated for gating system and proper machining processes have been carried out to prepare the specimens for the immersion test. The specimens were immersed in sea water for a period of 17 weeks and changes in the specimen mass and pH and TDS values of the sea water used was measured. The data analysis revealed that the specimens were not corroded yet for the period of 17 weeks as there are not much changes in the specimen mass. The pH and TDS values are showing changes but these changes are very small comparatively.
first_indexed 2025-11-15T03:33:58Z
format Conference or Workshop Item
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institution Universiti Malaysia Pahang
institution_category Local University
language English
English
last_indexed 2025-11-15T03:33:58Z
publishDate 2023
publisher Springer
recordtype eprints
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spelling ump-393902023-11-27T01:15:15Z http://umpir.ump.edu.my/id/eprint/39390/ Effect of cavity thickness on copper alloy corrosion resistance M., Nasuha Mohd Rashidi, Maarof Asnul Hadi, Ahmad Shayfull, Z. Sheng, T. M. TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics This investigation inspects on the effect of cavity’s thickness during metal casting process on the corrosion resistance of copper alloy product. As the thickness increases, the cooling rate becomes higher due to higher latent heat available in the thicker and larger cavity volume. As such the quantity of Dendritic Arm Spacing, DAS and its Secondary, SDAS per unit area becomes higher. This eventually results in better properties such as the higher hardness and good corrosion resistance because its correlation with DAS and SDAS distribution in the microstructure. The copper alloy used in this project is Nickel Aluminium Bronze (NAB) alloy which consists of elements such as the copper, aluminium, iron, nickel and manganese. Sand casting process has been used and the NAB alloys have been fabricated according to the ASTM B148 UNS 95,800 standards with the usage of 1.1% degassing agent. A range of product cavity’s thickness have been fabricated for gating system and proper machining processes have been carried out to prepare the specimens for the immersion test. The specimens were immersed in sea water for a period of 17 weeks and changes in the specimen mass and pH and TDS values of the sea water used was measured. The data analysis revealed that the specimens were not corroded yet for the period of 17 weeks as there are not much changes in the specimen mass. The pH and TDS values are showing changes but these changes are very small comparatively. Springer 2023 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/39390/1/Effect%20of%20Cavity%20Thickness%20on%20Copper%20Alloy%20Corrosion%20Resistance.pdf pdf en http://umpir.ump.edu.my/id/eprint/39390/2/Effect%20of%20cavity%20thickness%20on%20copper%20alloy%20corrosion%20resistance_FULL.pdf M., Nasuha and Mohd Rashidi, Maarof and Asnul Hadi, Ahmad and Shayfull, Z. and Sheng, T. M. (2023) Effect of cavity thickness on copper alloy corrosion resistance. In: Lecture Notes in Mechanical Engineering; 6th International Conference in Mechanical Engineering Research, ICMER 2021 , 26 - 27 October 2021 , Virtual, Online. 315 - 328.. ISSN 2195-4356 ISBN 978-981191456-0 (Published) https://doi.org/10.1007/978-981-19-1457-7_25
spellingShingle TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
M., Nasuha
Mohd Rashidi, Maarof
Asnul Hadi, Ahmad
Shayfull, Z.
Sheng, T. M.
Effect of cavity thickness on copper alloy corrosion resistance
title Effect of cavity thickness on copper alloy corrosion resistance
title_full Effect of cavity thickness on copper alloy corrosion resistance
title_fullStr Effect of cavity thickness on copper alloy corrosion resistance
title_full_unstemmed Effect of cavity thickness on copper alloy corrosion resistance
title_short Effect of cavity thickness on copper alloy corrosion resistance
title_sort effect of cavity thickness on copper alloy corrosion resistance
topic TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
url http://umpir.ump.edu.my/id/eprint/39390/
http://umpir.ump.edu.my/id/eprint/39390/
http://umpir.ump.edu.my/id/eprint/39390/1/Effect%20of%20Cavity%20Thickness%20on%20Copper%20Alloy%20Corrosion%20Resistance.pdf
http://umpir.ump.edu.my/id/eprint/39390/2/Effect%20of%20cavity%20thickness%20on%20copper%20alloy%20corrosion%20resistance_FULL.pdf