Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation

Among the various methods for enhancing heat transfer in a heat exchanger, a passive method of inserting a continuous swirler inside a heated tube provides a secondary flow along the fluid that reduces the thickness of the thermal boundary layer, thus increasing the efficiency of convection heat tra...

Full description

Bibliographic Details
Main Authors: At-Tasneem, Mohd Amin, Wan Azmi, Wan Hamzah, Mohd Azmi, Ismail
Format: Article
Language:English
Published: Semarak Ilmu Publishing 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/39238/
http://umpir.ump.edu.my/id/eprint/39238/1/Thermo-Hydraulic%20Performance%20of%20Heated%20Tube%20with%20Twisted%20Delta.pdf
_version_ 1848825717273395200
author At-Tasneem, Mohd Amin
Wan Azmi, Wan Hamzah
Mohd Azmi, Ismail
author_facet At-Tasneem, Mohd Amin
Wan Azmi, Wan Hamzah
Mohd Azmi, Ismail
author_sort At-Tasneem, Mohd Amin
building UMP Institutional Repository
collection Online Access
description Among the various methods for enhancing heat transfer in a heat exchanger, a passive method of inserting a continuous swirler inside a heated tube provides a secondary flow along the fluid that reduces the thickness of the thermal boundary layer, thus increasing the efficiency of convection heat transfer performance. The research’s primary goal is to conserve energy, materials, and money by operating efficient heat exchanger equipment. However, the continuous swirler along the fluid flow creates a persistent obstruction, which amplifies the friction factor and increases the working fluid’s energy loss. As a result, this research presented the twisted delta winglet swirler (TDWS), a new design of a decaying swirler that uses delta winglets twisted to 180° to produce a swirling flow along the tube. The swirler comprises four twisted delta winglets arranged in a circle with a diameter 6% smaller than the tube and a length of L/D=2.2. It was placed at the entrance to a heated tube test section with a diameter of 0.016 m and a length of L/D=93.75. The Reynolds Stress Model was used to simulate the flow domain with a water-ethylene glycol mixture was chosen as the working fluid. TDWS transformed the uniform inlet flow from potential energy to high kinetic energy, resulting in a high intensity of swirling flow downstream of the circular tube up to L/D=46.88 before decaying and reaching a steady state. Compared to other decaying swirlers, TDWS obtained one of the lowest relative friction factors, 1.36, with this flow. The maximum global relative Nusselt number increased by only 11% because this value considered the area where the flow reached a steady state. Since the TDWS is a decaying swirler, the thermal-hydraulic performance reached unity along the tube. However, the optimal performance of TDWS in the plain tube with a length of L/D=93.75 can be found if the dimension or geometric configuration of the TDWS is modified, or two or more TDWS may be placed in an array orientation.
first_indexed 2025-11-15T03:33:22Z
format Article
id ump-39238
institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T03:33:22Z
publishDate 2022
publisher Semarak Ilmu Publishing
recordtype eprints
repository_type Digital Repository
spelling ump-392382023-11-08T08:46:57Z http://umpir.ump.edu.my/id/eprint/39238/ Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation At-Tasneem, Mohd Amin Wan Azmi, Wan Hamzah Mohd Azmi, Ismail TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Among the various methods for enhancing heat transfer in a heat exchanger, a passive method of inserting a continuous swirler inside a heated tube provides a secondary flow along the fluid that reduces the thickness of the thermal boundary layer, thus increasing the efficiency of convection heat transfer performance. The research’s primary goal is to conserve energy, materials, and money by operating efficient heat exchanger equipment. However, the continuous swirler along the fluid flow creates a persistent obstruction, which amplifies the friction factor and increases the working fluid’s energy loss. As a result, this research presented the twisted delta winglet swirler (TDWS), a new design of a decaying swirler that uses delta winglets twisted to 180° to produce a swirling flow along the tube. The swirler comprises four twisted delta winglets arranged in a circle with a diameter 6% smaller than the tube and a length of L/D=2.2. It was placed at the entrance to a heated tube test section with a diameter of 0.016 m and a length of L/D=93.75. The Reynolds Stress Model was used to simulate the flow domain with a water-ethylene glycol mixture was chosen as the working fluid. TDWS transformed the uniform inlet flow from potential energy to high kinetic energy, resulting in a high intensity of swirling flow downstream of the circular tube up to L/D=46.88 before decaying and reaching a steady state. Compared to other decaying swirlers, TDWS obtained one of the lowest relative friction factors, 1.36, with this flow. The maximum global relative Nusselt number increased by only 11% because this value considered the area where the flow reached a steady state. Since the TDWS is a decaying swirler, the thermal-hydraulic performance reached unity along the tube. However, the optimal performance of TDWS in the plain tube with a length of L/D=93.75 can be found if the dimension or geometric configuration of the TDWS is modified, or two or more TDWS may be placed in an array orientation. Semarak Ilmu Publishing 2022-10 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/39238/1/Thermo-Hydraulic%20Performance%20of%20Heated%20Tube%20with%20Twisted%20Delta.pdf At-Tasneem, Mohd Amin and Wan Azmi, Wan Hamzah and Mohd Azmi, Ismail (2022) Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, 100 (1). pp. 181-200. ISSN 2289-7879. (Published) https://doi.org/10.37934/arfmts.100.1.181200 10.37934/arfmts.100.1.181200
spellingShingle TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
At-Tasneem, Mohd Amin
Wan Azmi, Wan Hamzah
Mohd Azmi, Ismail
Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation
title Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation
title_full Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation
title_fullStr Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation
title_full_unstemmed Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation
title_short Thermo-Hydraulic Performance of Heated Tube with Twisted Delta Winglet Swirler Insert: A Numerical Simulation
title_sort thermo-hydraulic performance of heated tube with twisted delta winglet swirler insert: a numerical simulation
topic TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
url http://umpir.ump.edu.my/id/eprint/39238/
http://umpir.ump.edu.my/id/eprint/39238/
http://umpir.ump.edu.my/id/eprint/39238/
http://umpir.ump.edu.my/id/eprint/39238/1/Thermo-Hydraulic%20Performance%20of%20Heated%20Tube%20with%20Twisted%20Delta.pdf