Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry

Kaizen is a critical tool for to eliminate or reduce waste from production processes.Seven quality control(7 QC)tools are one of the common methods and techniques of the kaizen. The objective of this thesis is to improve product quality and performance of production using kaizen process approach by...

Full description

Bibliographic Details
Main Author: Ee Shuang, Lau
Format: Undergraduates Project Papers
Language:English
Published: 2012
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/3749/
http://umpir.ump.edu.my/id/eprint/3749/1/LAU_EE_SHUANG.PDF
_version_ 1848817290029563904
author Ee Shuang, Lau
author_facet Ee Shuang, Lau
author_sort Ee Shuang, Lau
building UMP Institutional Repository
collection Online Access
description Kaizen is a critical tool for to eliminate or reduce waste from production processes.Seven quality control(7 QC)tools are one of the common methods and techniques of the kaizen. The objective of this thesis is to improve product quality and performance of production using kaizen process approach by reduce or elimination of scrap with the aid of using appropriate 7 QC tools and Standard Operation Procedure (SOP) to imprOve process efficiency.The methodology use are the kaizen flow by establish a team,identify the waste with the concept of 7 MUDA and reducing the rework waste in the X Company with the aid of 7 QC tools.The flow chart,Ishikawa diagram,Pareto diagram and histogram are used to record data,identify possible cause of problem,visualize the frequencies of the rework waste and show the causal relationship between the two and the frequency distribution of a set of measurement.The improvement action of kaizen by having SOP in order to increase workers understanding on their duty,reduce scrap,increase productivity,reduce rework problem and hence save the manufacturing cost as well as increase the overall performance of the attached company. Consequently,this thesis will guide the users in the correct and effective way to reduce the rework by utilizes the SOP, 7 QC tools and kaizen flow.
first_indexed 2025-11-15T01:19:25Z
format Undergraduates Project Papers
id ump-3749
institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T01:19:25Z
publishDate 2012
recordtype eprints
repository_type Digital Repository
spelling ump-37492021-07-09T03:51:58Z http://umpir.ump.edu.my/id/eprint/3749/ Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry Ee Shuang, Lau TS Manufactures Kaizen is a critical tool for to eliminate or reduce waste from production processes.Seven quality control(7 QC)tools are one of the common methods and techniques of the kaizen. The objective of this thesis is to improve product quality and performance of production using kaizen process approach by reduce or elimination of scrap with the aid of using appropriate 7 QC tools and Standard Operation Procedure (SOP) to imprOve process efficiency.The methodology use are the kaizen flow by establish a team,identify the waste with the concept of 7 MUDA and reducing the rework waste in the X Company with the aid of 7 QC tools.The flow chart,Ishikawa diagram,Pareto diagram and histogram are used to record data,identify possible cause of problem,visualize the frequencies of the rework waste and show the causal relationship between the two and the frequency distribution of a set of measurement.The improvement action of kaizen by having SOP in order to increase workers understanding on their duty,reduce scrap,increase productivity,reduce rework problem and hence save the manufacturing cost as well as increase the overall performance of the attached company. Consequently,this thesis will guide the users in the correct and effective way to reduce the rework by utilizes the SOP, 7 QC tools and kaizen flow. 2012-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/3749/1/LAU_EE_SHUANG.PDF Ee Shuang, Lau (2012) Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang.
spellingShingle TS Manufactures
Ee Shuang, Lau
Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry
title Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry
title_full Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry
title_fullStr Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry
title_full_unstemmed Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry
title_short Implementation of 7 QC tools by using Kaizen approach for SME manufacturing industry
title_sort implementation of 7 qc tools by using kaizen approach for sme manufacturing industry
topic TS Manufactures
url http://umpir.ump.edu.my/id/eprint/3749/
http://umpir.ump.edu.my/id/eprint/3749/1/LAU_EE_SHUANG.PDF