Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication

Metal cutting fluids (MCFs) have played a principal role as coolants and lubricants in the machining industry. However, the wide use of mineral-based oil MCFs has contributed to an adverse effect on humans and the environment. Thus, to overcome the adverse effects of mineral-based oil MCFs, eco-frie...

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Main Authors: Nur Syahilia Syahira, Safie, Muhamad Nasir, Murad, Lih, Tan Chye, Azwan Iskandar, Azmi, Wan Azmi, Wan Hamzah, Mohd, Danish
Format: Article
Language:English
Published: MDPI 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/37441/
http://umpir.ump.edu.my/id/eprint/37441/1/Roles%20of%20eco-friendly%20non-edible%20vegetable%20oils%20in%20drilling%20inconel%20718%20through%20minimum%20quantity%20lubrication.pdf
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author Nur Syahilia Syahira, Safie
Muhamad Nasir, Murad
Lih, Tan Chye
Azwan Iskandar, Azmi
Wan Azmi, Wan Hamzah
Mohd, Danish
author_facet Nur Syahilia Syahira, Safie
Muhamad Nasir, Murad
Lih, Tan Chye
Azwan Iskandar, Azmi
Wan Azmi, Wan Hamzah
Mohd, Danish
author_sort Nur Syahilia Syahira, Safie
building UMP Institutional Repository
collection Online Access
description Metal cutting fluids (MCFs) have played a principal role as coolants and lubricants in the machining industry. However, the wide use of mineral-based oil MCFs has contributed to an adverse effect on humans and the environment. Thus, to overcome the adverse effects of mineral-based oil MCFs, eco-friendly vegetable oil, which is non-edible oil, has been implemented to overcome the issues related to edible oil such as manufacturing costs and food shortages. This study investigated the performance of three different types of non-edible oil, namely castor, neem, and rice bran oils in drilling Inconel 718 using a coated titanium aluminum nitride (TiAlN) carbide drill towards tool life, tool wear, surface integrity, dimensional accuracy, and chip thickness. The MCFs were implemented under the minimum quantity lubrication (MQL) condition at a 50 mL/h flow rate using different cutting speeds (10, 20 m/min) and a constant feed (0.015 mm/rev). The results showed that castor oil minimizes the rapid growth of tool wear and prolongs the tool life by 50% at 10 m/min as compared to rice bran oil. At 20 m/min, castor oil obtained the lowest values of average surface roughness (1.455 µm) and chip thickness (0.220 mm). It was also found that different cutting speeds did not contribute to any significant trend towards hole diameter and roundness for all MCFs. The outstanding performance of castor oil proved that the oil is a potential alternative as an eco-friendly MCF for a cleaner machining environment. Castor oil was determined to be optimum in terms of tool life, tool wear, surface roughness, and chip thickness.
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spelling ump-374412023-08-09T02:29:31Z http://umpir.ump.edu.my/id/eprint/37441/ Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication Nur Syahilia Syahira, Safie Muhamad Nasir, Murad Lih, Tan Chye Azwan Iskandar, Azmi Wan Azmi, Wan Hamzah Mohd, Danish T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Metal cutting fluids (MCFs) have played a principal role as coolants and lubricants in the machining industry. However, the wide use of mineral-based oil MCFs has contributed to an adverse effect on humans and the environment. Thus, to overcome the adverse effects of mineral-based oil MCFs, eco-friendly vegetable oil, which is non-edible oil, has been implemented to overcome the issues related to edible oil such as manufacturing costs and food shortages. This study investigated the performance of three different types of non-edible oil, namely castor, neem, and rice bran oils in drilling Inconel 718 using a coated titanium aluminum nitride (TiAlN) carbide drill towards tool life, tool wear, surface integrity, dimensional accuracy, and chip thickness. The MCFs were implemented under the minimum quantity lubrication (MQL) condition at a 50 mL/h flow rate using different cutting speeds (10, 20 m/min) and a constant feed (0.015 mm/rev). The results showed that castor oil minimizes the rapid growth of tool wear and prolongs the tool life by 50% at 10 m/min as compared to rice bran oil. At 20 m/min, castor oil obtained the lowest values of average surface roughness (1.455 µm) and chip thickness (0.220 mm). It was also found that different cutting speeds did not contribute to any significant trend towards hole diameter and roundness for all MCFs. The outstanding performance of castor oil proved that the oil is a potential alternative as an eco-friendly MCF for a cleaner machining environment. Castor oil was determined to be optimum in terms of tool life, tool wear, surface roughness, and chip thickness. MDPI 2022-09 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/37441/1/Roles%20of%20eco-friendly%20non-edible%20vegetable%20oils%20in%20drilling%20inconel%20718%20through%20minimum%20quantity%20lubrication.pdf Nur Syahilia Syahira, Safie and Muhamad Nasir, Murad and Lih, Tan Chye and Azwan Iskandar, Azmi and Wan Azmi, Wan Hamzah and Mohd, Danish (2022) Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication. Lubricants, 10 (211). pp. 1-20. ISSN 2075-4442 (Online). (Published) https://doi.org/10.3390/lubricants10090211 https://doi.org/10.3390/lubricants10090211
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
Nur Syahilia Syahira, Safie
Muhamad Nasir, Murad
Lih, Tan Chye
Azwan Iskandar, Azmi
Wan Azmi, Wan Hamzah
Mohd, Danish
Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication
title Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication
title_full Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication
title_fullStr Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication
title_full_unstemmed Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication
title_short Roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication
title_sort roles of eco-friendly non-edible vegetable oils in drilling inconel 718 through minimum quantity lubrication
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
url http://umpir.ump.edu.my/id/eprint/37441/
http://umpir.ump.edu.my/id/eprint/37441/
http://umpir.ump.edu.my/id/eprint/37441/
http://umpir.ump.edu.my/id/eprint/37441/1/Roles%20of%20eco-friendly%20non-edible%20vegetable%20oils%20in%20drilling%20inconel%20718%20through%20minimum%20quantity%20lubrication.pdf