Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024

Friction surface cladding (FSC) is a solid-state cladding process that produces a thin metal layer on the substrate. It can be utilised at the surface to change the mechanical and corrosive properties of structural materials. There is a lack of retaining between the clad material and the substrate,...

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Main Authors: Muhamad Afiq, Izuan, Nor Imrah, Yusoff
Format: Article
Language:English
Published: Penerbit UMP 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/35699/
http://umpir.ump.edu.my/id/eprint/35699/1/Simulation%20of%20heat%20generation%20in%20friction%20surface%20cladding.pdf
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author Muhamad Afiq, Izuan
Nor Imrah, Yusoff
author_facet Muhamad Afiq, Izuan
Nor Imrah, Yusoff
author_sort Muhamad Afiq, Izuan
building UMP Institutional Repository
collection Online Access
description Friction surface cladding (FSC) is a solid-state cladding process that produces a thin metal layer on the substrate. It can be utilised at the surface to change the mechanical and corrosive properties of structural materials. There is a lack of retaining between the clad material and the substrate, resulting in loss of retaining between the clad material and the substrate. In this project, to estimate the heat generation during friction surface cladding (FSC) process for multilayer AA2024 using comsol multiphysics 5.5. The process parameter with different layer thickness has been investigated. Clad layer thickness 0.4mm -1.6mm (0.4mm each layer) with constant rotation speed 600rpm and translation speed 30mm/min was tested in this simulation to detect heat distribution. From the simulation result, the temperature increases significantly when cladding process started. With the thickness layer 0.4mm, the simulation shows the highest temperature which is same as the experimental result. For the conclusion, the clad layer thickness can affect the heat generation during friction surface cladding. As a result, the rate of heat generation is inversely proportional to the thickness of the clad layer. The thicker the clad layer, the lower the rate of heat distribution.
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spelling ump-356992022-11-16T07:05:26Z http://umpir.ump.edu.my/id/eprint/35699/ Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024 Muhamad Afiq, Izuan Nor Imrah, Yusoff T Technology (General) TJ Mechanical engineering and machinery TS Manufactures Friction surface cladding (FSC) is a solid-state cladding process that produces a thin metal layer on the substrate. It can be utilised at the surface to change the mechanical and corrosive properties of structural materials. There is a lack of retaining between the clad material and the substrate, resulting in loss of retaining between the clad material and the substrate. In this project, to estimate the heat generation during friction surface cladding (FSC) process for multilayer AA2024 using comsol multiphysics 5.5. The process parameter with different layer thickness has been investigated. Clad layer thickness 0.4mm -1.6mm (0.4mm each layer) with constant rotation speed 600rpm and translation speed 30mm/min was tested in this simulation to detect heat distribution. From the simulation result, the temperature increases significantly when cladding process started. With the thickness layer 0.4mm, the simulation shows the highest temperature which is same as the experimental result. For the conclusion, the clad layer thickness can affect the heat generation during friction surface cladding. As a result, the rate of heat generation is inversely proportional to the thickness of the clad layer. The thicker the clad layer, the lower the rate of heat distribution. Penerbit UMP 2022-09 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/35699/1/Simulation%20of%20heat%20generation%20in%20friction%20surface%20cladding.pdf Muhamad Afiq, Izuan and Nor Imrah, Yusoff (2022) Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024. Journal of Modern Manufacturing Systems and Technology (JMMST), 6 (2). pp. 63-68. ISSN 2636-9575. (Published) https://doi.org/10.15282/jmmst.v6i2.8568 https://doi.org/10.15282/jmmst.v6i2.8568
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
TS Manufactures
Muhamad Afiq, Izuan
Nor Imrah, Yusoff
Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024
title Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024
title_full Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024
title_fullStr Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024
title_full_unstemmed Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024
title_short Simulation of heat generation in friction surface cladding (FSC) of multilayer AA2024
title_sort simulation of heat generation in friction surface cladding (fsc) of multilayer aa2024
topic T Technology (General)
TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/35699/
http://umpir.ump.edu.my/id/eprint/35699/
http://umpir.ump.edu.my/id/eprint/35699/
http://umpir.ump.edu.my/id/eprint/35699/1/Simulation%20of%20heat%20generation%20in%20friction%20surface%20cladding.pdf