Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine

Filament winding process is one of the composite fabrication methods, which has relative lower manufacturing costs, higher efficiency and automation. It is commonly used to manufacture axisymmetric composite products, such as tubes, vessels, and domes, which is mainly used in aerospace, military and...

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Main Authors: Ma, Quanjin, Ge, Jia, Rejab, M. R. M., Sun, Bo, Ding, Yajun, Nie, Xiaohan, Pang, Hao
Format: Conference or Workshop Item
Language:English
English
Published: Elsevier Ltd 2020
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/35635/
http://umpir.ump.edu.my/id/eprint/35635/1/Fabrication%20of%20the%20carbon%20fiber%20reinforced%20plastic%20.pdf
http://umpir.ump.edu.my/id/eprint/35635/2/Fabrication%20of%20the%20carbon%20fiber%20reinforced%20plastic_FULL.pdf
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author Ma, Quanjin
Ge, Jia
Rejab, M. R. M.
Sun, Bo
Ding, Yajun
Nie, Xiaohan
Pang, Hao
author_facet Ma, Quanjin
Ge, Jia
Rejab, M. R. M.
Sun, Bo
Ding, Yajun
Nie, Xiaohan
Pang, Hao
author_sort Ma, Quanjin
building UMP Institutional Repository
collection Online Access
description Filament winding process is one of the composite fabrication methods, which has relative lower manufacturing costs, higher efficiency and automation. It is commonly used to manufacture axisymmetric composite products, such as tubes, vessels, and domes, which is mainly used in aerospace, military and defense technology. However, it is a challenging task to fabricate a composite cone structure with the high winding angle through a laboratory-scale 3-axis winding machine. This paper aims to design and fabricate the carbon fiber reinforced plastic (CFRP) cone tube by using a low-cost filament winding machine. The cone mandrel was designed and prepared using additive printing technique. Dry and wet winding processes were conducted with yarn and 3K carbon fiber tow, respectively. The CFRP cone tube was successfully designed and fabricated with a winding angle of 75.11°±0.12°. It can be concluded that the wet winding process provides better winding quality and higher surface smoothness compared to the dry winding process. Moreover, the compressive modulus was 1.62 GPa, and the maximum compressive stress was 16.29 MPa under quasi-static compression loading.
first_indexed 2025-11-15T03:19:17Z
format Conference or Workshop Item
id ump-35635
institution Universiti Malaysia Pahang
institution_category Local University
language English
English
last_indexed 2025-11-15T03:19:17Z
publishDate 2020
publisher Elsevier Ltd
recordtype eprints
repository_type Digital Repository
spelling ump-356352022-11-04T03:48:22Z http://umpir.ump.edu.my/id/eprint/35635/ Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine Ma, Quanjin Ge, Jia Rejab, M. R. M. Sun, Bo Ding, Yajun Nie, Xiaohan Pang, Hao TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Filament winding process is one of the composite fabrication methods, which has relative lower manufacturing costs, higher efficiency and automation. It is commonly used to manufacture axisymmetric composite products, such as tubes, vessels, and domes, which is mainly used in aerospace, military and defense technology. However, it is a challenging task to fabricate a composite cone structure with the high winding angle through a laboratory-scale 3-axis winding machine. This paper aims to design and fabricate the carbon fiber reinforced plastic (CFRP) cone tube by using a low-cost filament winding machine. The cone mandrel was designed and prepared using additive printing technique. Dry and wet winding processes were conducted with yarn and 3K carbon fiber tow, respectively. The CFRP cone tube was successfully designed and fabricated with a winding angle of 75.11°±0.12°. It can be concluded that the wet winding process provides better winding quality and higher surface smoothness compared to the dry winding process. Moreover, the compressive modulus was 1.62 GPa, and the maximum compressive stress was 16.29 MPa under quasi-static compression loading. Elsevier Ltd 2020 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/35635/1/Fabrication%20of%20the%20carbon%20fiber%20reinforced%20plastic%20.pdf pdf en http://umpir.ump.edu.my/id/eprint/35635/2/Fabrication%20of%20the%20carbon%20fiber%20reinforced%20plastic_FULL.pdf Ma, Quanjin and Ge, Jia and Rejab, M. R. M. and Sun, Bo and Ding, Yajun and Nie, Xiaohan and Pang, Hao (2020) Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine. In: Materials Today: Proceedings; Innovative Manufacturing, Mechatronics and Materials Forum, iM3F 2020 , 6 August 2020 , Pekan, Malaysia. 1645 -1651., 46. ISSN 2214-7853 (Published) https://doi.org/10.1016/j.matpr.2020.07.259
spellingShingle TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
Ma, Quanjin
Ge, Jia
Rejab, M. R. M.
Sun, Bo
Ding, Yajun
Nie, Xiaohan
Pang, Hao
Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine
title Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine
title_full Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine
title_fullStr Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine
title_full_unstemmed Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine
title_short Fabrication of the carbon fiber reinforced plastic (CFRP) cone tube through the laboratory-scale 3-axis winding machine
title_sort fabrication of the carbon fiber reinforced plastic (cfrp) cone tube through the laboratory-scale 3-axis winding machine
topic TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
url http://umpir.ump.edu.my/id/eprint/35635/
http://umpir.ump.edu.my/id/eprint/35635/
http://umpir.ump.edu.my/id/eprint/35635/1/Fabrication%20of%20the%20carbon%20fiber%20reinforced%20plastic%20.pdf
http://umpir.ump.edu.my/id/eprint/35635/2/Fabrication%20of%20the%20carbon%20fiber%20reinforced%20plastic_FULL.pdf