Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process

TIG welding has found wide applications in various industries for sheet metal joining process due to its simple process with high quality welds. However, it still experiences various form of defects to the weld components such as incomplete fusion, undercut, cracks and distortion which might affect...

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Main Authors: Mohd Hafiza, Abdul Kadir, Gebremariam, Mebrahitom Asmelash, Azmir, Azhari
Format: Conference or Workshop Item
Language:English
English
Published: Elsevier Ltd 2021
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/35620/
http://umpir.ump.edu.my/id/eprint/35620/1/Investigation%20on%20welding%20distortion%20in%20stainless%20steel%20sheet%20using%20gas%20tungsten%20arc%20welding%20process.pdf
http://umpir.ump.edu.my/id/eprint/35620/2/Investigation%20on%20welding%20distortion%20in%20stainless%20steel%20sheet%20using%20gas%20tungsten%20arc%20welding%20process_Abs.pdf
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author Mohd Hafiza, Abdul Kadir
Gebremariam, Mebrahitom Asmelash
Azmir, Azhari
author_facet Mohd Hafiza, Abdul Kadir
Gebremariam, Mebrahitom Asmelash
Azmir, Azhari
author_sort Mohd Hafiza, Abdul Kadir
building UMP Institutional Repository
collection Online Access
description TIG welding has found wide applications in various industries for sheet metal joining process due to its simple process with high quality welds. However, it still experiences various form of defects to the weld components such as incomplete fusion, undercut, cracks and distortion which might affect production accuracy, appearance and strength of weld components. It is obvious that various welding parameters can affect the welding distortion. The present study attempts to investigate the effect of welding parameters namely welding current and diameter of filler rod on the distortion angle, tensile strength and change in microstructures. The experiment was performed on a closed butt joint type of welding using a commercial TIG welding machine. A full factorial experiment was utilized in the present study. A higher welding current produced more heat input into the weld zone thus resulting in a higher angular distortion. Similarly, a bigger diameter of filler rod produced more angular distortion attributed to the bigger size of weld bead. While, the tensile strength increased with an increase of welding current whereas, the filler rod diameters showed no clear and direct effect. Based on the microstructures of weld area, there were full penetration joints with no obvious defects such as hot cracking and porosities.
first_indexed 2025-11-15T03:19:13Z
format Conference or Workshop Item
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institution Universiti Malaysia Pahang
institution_category Local University
language English
English
last_indexed 2025-11-15T03:19:13Z
publishDate 2021
publisher Elsevier Ltd
recordtype eprints
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spelling ump-356202022-11-08T01:58:48Z http://umpir.ump.edu.my/id/eprint/35620/ Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process Mohd Hafiza, Abdul Kadir Gebremariam, Mebrahitom Asmelash Azmir, Azhari T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures TIG welding has found wide applications in various industries for sheet metal joining process due to its simple process with high quality welds. However, it still experiences various form of defects to the weld components such as incomplete fusion, undercut, cracks and distortion which might affect production accuracy, appearance and strength of weld components. It is obvious that various welding parameters can affect the welding distortion. The present study attempts to investigate the effect of welding parameters namely welding current and diameter of filler rod on the distortion angle, tensile strength and change in microstructures. The experiment was performed on a closed butt joint type of welding using a commercial TIG welding machine. A full factorial experiment was utilized in the present study. A higher welding current produced more heat input into the weld zone thus resulting in a higher angular distortion. Similarly, a bigger diameter of filler rod produced more angular distortion attributed to the bigger size of weld bead. While, the tensile strength increased with an increase of welding current whereas, the filler rod diameters showed no clear and direct effect. Based on the microstructures of weld area, there were full penetration joints with no obvious defects such as hot cracking and porosities. Elsevier Ltd 2021 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/35620/1/Investigation%20on%20welding%20distortion%20in%20stainless%20steel%20sheet%20using%20gas%20tungsten%20arc%20welding%20process.pdf pdf en http://umpir.ump.edu.my/id/eprint/35620/2/Investigation%20on%20welding%20distortion%20in%20stainless%20steel%20sheet%20using%20gas%20tungsten%20arc%20welding%20process_Abs.pdf Mohd Hafiza, Abdul Kadir and Gebremariam, Mebrahitom Asmelash and Azmir, Azhari (2021) Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process. In: Materials Today: Proceedings, Innovative Manufacturing, Mechatronics & Materials Forum 2020 , 6 August 2020 , Virtual Conference, Universiti Malaysia Pahang, Malaysia. pp. 1674-1679., 46 (Part 4). ISSN 2214-7853 (Published) https://doi.org/10.1016/j.matpr.2020.07.264
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
Mohd Hafiza, Abdul Kadir
Gebremariam, Mebrahitom Asmelash
Azmir, Azhari
Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process
title Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process
title_full Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process
title_fullStr Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process
title_full_unstemmed Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process
title_short Investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process
title_sort investigation on welding distortion in stainless steel sheet using gas tungsten arc welding process
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/35620/
http://umpir.ump.edu.my/id/eprint/35620/
http://umpir.ump.edu.my/id/eprint/35620/1/Investigation%20on%20welding%20distortion%20in%20stainless%20steel%20sheet%20using%20gas%20tungsten%20arc%20welding%20process.pdf
http://umpir.ump.edu.my/id/eprint/35620/2/Investigation%20on%20welding%20distortion%20in%20stainless%20steel%20sheet%20using%20gas%20tungsten%20arc%20welding%20process_Abs.pdf