Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide

The main objectives of this research are to investigate the performance of temperature distribution and equivalent Von- Mises stress development on tungsten carbide, determine the effect of different machining parameters on the tungsten carbide workpiece, prepare a set of parameters, temperature dis...

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Main Authors: Ali Imran, Awaludin, S. H., Tomadi, Rosdi, D., Mas Ayu, H.
Format: Conference or Workshop Item
Language:English
Published: Institute of Physics 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/35437/
http://umpir.ump.edu.my/id/eprint/35437/1/Analysis%20and%20simulation%20of%20temperature%20distribution%20and%20stress%20development.pdf
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author Ali Imran, Awaludin
S. H., Tomadi
Rosdi, D.
Mas Ayu, H.
author_facet Ali Imran, Awaludin
S. H., Tomadi
Rosdi, D.
Mas Ayu, H.
author_sort Ali Imran, Awaludin
building UMP Institutional Repository
collection Online Access
description The main objectives of this research are to investigate the performance of temperature distribution and equivalent Von- Mises stress development on tungsten carbide, determine the effect of different machining parameters on the tungsten carbide workpiece, prepare a set of parameters, temperature distribution and stress development that can be compared with the experimental result and to optimize the machining parameters for machining tungsten carbide using wire EDM. However, wire EDM is a complicated stochastic nature process mechanism and it has a very large number of parameters that should be considered. It is quite hard to select the best set of parameters in experimenting. In this research, the Ansys software was used to simulate the maximum temperature and maximum equivalent (Von-Mises) stress result of machining the tungsten carbide by wire EDM. The input parameters selected in conducting the simulation are pulse- on time and servo voltage. The wire diameter, convective coefficient, thermal expansion coefficient, current, thickness of the workpiece and wire material is taken as fixed parameters. By using Taguchi's L9 orthogonal array, the optimal value is obtained for maximum temperature and maximum equivalent (Von-Mises) stress. Additionally, the analysis of variance (ANOVA) is a useful technique to identify the most important factor that affecting the output response.
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format Conference or Workshop Item
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institution Universiti Malaysia Pahang
institution_category Local University
language English
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publishDate 2022
publisher Institute of Physics
recordtype eprints
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spelling ump-354372022-10-20T08:11:32Z http://umpir.ump.edu.my/id/eprint/35437/ Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide Ali Imran, Awaludin S. H., Tomadi Rosdi, D. Mas Ayu, H. T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering The main objectives of this research are to investigate the performance of temperature distribution and equivalent Von- Mises stress development on tungsten carbide, determine the effect of different machining parameters on the tungsten carbide workpiece, prepare a set of parameters, temperature distribution and stress development that can be compared with the experimental result and to optimize the machining parameters for machining tungsten carbide using wire EDM. However, wire EDM is a complicated stochastic nature process mechanism and it has a very large number of parameters that should be considered. It is quite hard to select the best set of parameters in experimenting. In this research, the Ansys software was used to simulate the maximum temperature and maximum equivalent (Von-Mises) stress result of machining the tungsten carbide by wire EDM. The input parameters selected in conducting the simulation are pulse- on time and servo voltage. The wire diameter, convective coefficient, thermal expansion coefficient, current, thickness of the workpiece and wire material is taken as fixed parameters. By using Taguchi's L9 orthogonal array, the optimal value is obtained for maximum temperature and maximum equivalent (Von-Mises) stress. Additionally, the analysis of variance (ANOVA) is a useful technique to identify the most important factor that affecting the output response. Institute of Physics 2022 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/35437/1/Analysis%20and%20simulation%20of%20temperature%20distribution%20and%20stress%20development.pdf Ali Imran, Awaludin and S. H., Tomadi and Rosdi, D. and Mas Ayu, H. (2022) Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide. In: Journal of Physics: Conference Series, Third International Conference on Emerging Electrical Energy, Electronics and Computing Technologies 2021 , 16-17 December 2021 , Virtual Conference. pp. 1-12., 2312 (012046). ISSN 1742-6588 (Published) https://doi.org/10.1088/1742-6596/2312/1/012046
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
Ali Imran, Awaludin
S. H., Tomadi
Rosdi, D.
Mas Ayu, H.
Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
title Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
title_full Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
title_fullStr Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
title_full_unstemmed Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
title_short Analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
title_sort analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
url http://umpir.ump.edu.my/id/eprint/35437/
http://umpir.ump.edu.my/id/eprint/35437/
http://umpir.ump.edu.my/id/eprint/35437/1/Analysis%20and%20simulation%20of%20temperature%20distribution%20and%20stress%20development.pdf