Investigation of optimum milling parameters in micro dimples machining

This research used a carbide ball nose end mill cutting tool to fabricate a micro dimple on the aluminium block. The problem is that the micro dimple should be fabricated with a better surface finish which is related to surface integrity and form accuracy of the dimple. The objective is to study the...

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Main Authors: Haizad, Hassim, Ahmad Rosli, Abdul Manaf
Format: Article
Language:English
Published: Penerbit UMP 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/34131/
http://umpir.ump.edu.my/id/eprint/34131/1/Investigation%20of%20optimum%20milling%20parameters%20in%20micro%20dimples%20machining.pdf
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author Haizad, Hassim
Ahmad Rosli, Abdul Manaf
author_facet Haizad, Hassim
Ahmad Rosli, Abdul Manaf
author_sort Haizad, Hassim
building UMP Institutional Repository
collection Online Access
description This research used a carbide ball nose end mill cutting tool to fabricate a micro dimple on the aluminium block. The problem is that the micro dimple should be fabricated with a better surface finish which is related to surface integrity and form accuracy of the dimple. The objective is to study the optimum CNC milling parameters for the micro dimple fabrication and analyse the surface integrity and form accuracy of the dimple. Based on three different parameters which is depth of cut, feed rate, and spindle speed, the better surface roughness and the diameter, depth of micro dimple are experimented using the carbide cutting tools to fabricate micro dimple and analyse the data using 3D confocal microscope. The better surface roughness, high form accuracy and surface integrity of micro dimple structure were achieved with the optimum CNC milling parameters. The high spindle speed, low depth of cut and low feed rate showed the best results for the surface roughness and form accuracy. The proposed parameters were high spindle speed of 3600 RPM, low depth of cut 0.25mm and low feed rate of 50mm/min.
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spelling ump-341312022-05-13T03:07:06Z http://umpir.ump.edu.my/id/eprint/34131/ Investigation of optimum milling parameters in micro dimples machining Haizad, Hassim Ahmad Rosli, Abdul Manaf TJ Mechanical engineering and machinery TS Manufactures This research used a carbide ball nose end mill cutting tool to fabricate a micro dimple on the aluminium block. The problem is that the micro dimple should be fabricated with a better surface finish which is related to surface integrity and form accuracy of the dimple. The objective is to study the optimum CNC milling parameters for the micro dimple fabrication and analyse the surface integrity and form accuracy of the dimple. Based on three different parameters which is depth of cut, feed rate, and spindle speed, the better surface roughness and the diameter, depth of micro dimple are experimented using the carbide cutting tools to fabricate micro dimple and analyse the data using 3D confocal microscope. The better surface roughness, high form accuracy and surface integrity of micro dimple structure were achieved with the optimum CNC milling parameters. The high spindle speed, low depth of cut and low feed rate showed the best results for the surface roughness and form accuracy. The proposed parameters were high spindle speed of 3600 RPM, low depth of cut 0.25mm and low feed rate of 50mm/min. Penerbit UMP 2022 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/34131/1/Investigation%20of%20optimum%20milling%20parameters%20in%20micro%20dimples%20machining.pdf Haizad, Hassim and Ahmad Rosli, Abdul Manaf (2022) Investigation of optimum milling parameters in micro dimples machining. Journal of Modern Manufacturing Systems and Technology (JMMST), 6 (1). 73- 81. ISSN 2636-9575. (Published) https://doi.org/10.15282/jmmst.v6i1.7486 https://doi.org/10.15282/jmmst.v6i1.7486
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Haizad, Hassim
Ahmad Rosli, Abdul Manaf
Investigation of optimum milling parameters in micro dimples machining
title Investigation of optimum milling parameters in micro dimples machining
title_full Investigation of optimum milling parameters in micro dimples machining
title_fullStr Investigation of optimum milling parameters in micro dimples machining
title_full_unstemmed Investigation of optimum milling parameters in micro dimples machining
title_short Investigation of optimum milling parameters in micro dimples machining
title_sort investigation of optimum milling parameters in micro dimples machining
topic TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/34131/
http://umpir.ump.edu.my/id/eprint/34131/
http://umpir.ump.edu.my/id/eprint/34131/
http://umpir.ump.edu.my/id/eprint/34131/1/Investigation%20of%20optimum%20milling%20parameters%20in%20micro%20dimples%20machining.pdf