Influence of cutting parameters to surface area roughness in dimple machining using milling process

Surface quality is among the predominant criterion in measuring machining process performance, including milling. It is extremely dependent on the process variable, such as cutting parameters and cutting tool conditions. The main intention of this research work is to study the effect of the milling...

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Main Authors: Mohd Ali Hanafiah, Shaharudin, A. R., Yusoff, Amir, Aziz
Format: Article
Language:English
Published: Universiti Malaysia Pahang 2021
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/32439/
http://umpir.ump.edu.my/id/eprint/32439/1/Influence%20of%20cutting%20parameters%20to%20surface%20area%20roughness.pdf
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author Mohd Ali Hanafiah, Shaharudin
A. R., Yusoff
Amir, Aziz
author_facet Mohd Ali Hanafiah, Shaharudin
A. R., Yusoff
Amir, Aziz
author_sort Mohd Ali Hanafiah, Shaharudin
building UMP Institutional Repository
collection Online Access
description Surface quality is among the predominant criterion in measuring machining process performance, including milling. It is extremely dependent on the process variable, such as cutting parameters and cutting tool conditions. The main intention of this research work is to study the effect of the milling machining parameters, including depth of cut, spindle speed, feed rate as well as machining pattern to the final surface area roughness of the fabricated dimple structure. The concave profile of the dimple is machined at the right angle to a flat Al6061 specimen using a ball end mill attached to a 3-axis CNC milling machine, and the surface area of the concave profile is measured using 3D measuring laser microscope. It is observed that surface area roughness reacts with the spindle speed and feed rate with different tool sizes. Based on the result gained, the work has successfully characterised the influence of studied milling parameters on the dimple surface area roughness, where within the range of the studied parameter, the surface area roughness varies only less than 2.2 μm. The research work will be continued further on the incline milling technique and micro size ball end mill.
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spelling ump-324392022-01-10T00:48:09Z http://umpir.ump.edu.my/id/eprint/32439/ Influence of cutting parameters to surface area roughness in dimple machining using milling process Mohd Ali Hanafiah, Shaharudin A. R., Yusoff Amir, Aziz TJ Mechanical engineering and machinery TS Manufactures Surface quality is among the predominant criterion in measuring machining process performance, including milling. It is extremely dependent on the process variable, such as cutting parameters and cutting tool conditions. The main intention of this research work is to study the effect of the milling machining parameters, including depth of cut, spindle speed, feed rate as well as machining pattern to the final surface area roughness of the fabricated dimple structure. The concave profile of the dimple is machined at the right angle to a flat Al6061 specimen using a ball end mill attached to a 3-axis CNC milling machine, and the surface area of the concave profile is measured using 3D measuring laser microscope. It is observed that surface area roughness reacts with the spindle speed and feed rate with different tool sizes. Based on the result gained, the work has successfully characterised the influence of studied milling parameters on the dimple surface area roughness, where within the range of the studied parameter, the surface area roughness varies only less than 2.2 μm. The research work will be continued further on the incline milling technique and micro size ball end mill. Universiti Malaysia Pahang 2021-10-01 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/32439/1/Influence%20of%20cutting%20parameters%20to%20surface%20area%20roughness.pdf Mohd Ali Hanafiah, Shaharudin and A. R., Yusoff and Amir, Aziz (2021) Influence of cutting parameters to surface area roughness in dimple machining using milling process. International Journal of Automotive and Mechanical Engineering (IJAME), 18 (3). pp. 9094-9100. ISSN 2229-8649 (Print); 2180-1606 (Online). (Published) https://doi.org/10.15282/ijame.18.3.2021.21.0698 https://doi.org/10.15282/ijame.18.3.2021.21.0698
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Mohd Ali Hanafiah, Shaharudin
A. R., Yusoff
Amir, Aziz
Influence of cutting parameters to surface area roughness in dimple machining using milling process
title Influence of cutting parameters to surface area roughness in dimple machining using milling process
title_full Influence of cutting parameters to surface area roughness in dimple machining using milling process
title_fullStr Influence of cutting parameters to surface area roughness in dimple machining using milling process
title_full_unstemmed Influence of cutting parameters to surface area roughness in dimple machining using milling process
title_short Influence of cutting parameters to surface area roughness in dimple machining using milling process
title_sort influence of cutting parameters to surface area roughness in dimple machining using milling process
topic TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/32439/
http://umpir.ump.edu.my/id/eprint/32439/
http://umpir.ump.edu.my/id/eprint/32439/
http://umpir.ump.edu.my/id/eprint/32439/1/Influence%20of%20cutting%20parameters%20to%20surface%20area%20roughness.pdf