End milling finite element method for cutting force prediction and material removal analysis
The paper presents an orthogonal cutting finite element model analysis on Aluminum 6061 in order to investigate the effect of different number of cutting tool flutes (two and four) on the von misses stress distribution and analysis of cutting forces in three force direction which are in Fx,Fy,Fz. Th...
| Main Authors: | , , , , |
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| Format: | Conference or Workshop Item |
| Language: | English |
| Published: |
IOP Publishing
2020
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| Subjects: | |
| Online Access: | http://umpir.ump.edu.my/id/eprint/29281/ http://umpir.ump.edu.my/id/eprint/29281/1/End%20milling%20finite%20element%20method.pdf |
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| author | Suraidah, S. Muhamad Ridzuwan, . Gebremariam, M. A. Azmir, Azhari Kassa, Freselam Mulubrhan |
| author_facet | Suraidah, S. Muhamad Ridzuwan, . Gebremariam, M. A. Azmir, Azhari Kassa, Freselam Mulubrhan |
| author_sort | Suraidah, S. |
| building | UMP Institutional Repository |
| collection | Online Access |
| description | The paper presents an orthogonal cutting finite element model analysis on Aluminum 6061 in order to investigate the effect of different number of cutting tool flutes (two and four) on the von misses stress distribution and analysis of cutting forces in three force direction which are in Fx,Fy,Fz. The machining parameters used in the simulation and experiment was a depth of cut of 3 mm and 6 mm with a recommended machining parameter, a 2-flute and 4-flute end mill cutter used for each case. The results showed that the simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement and the shape of the chip generated was similar. |
| first_indexed | 2025-11-15T02:54:05Z |
| format | Conference or Workshop Item |
| id | ump-29281 |
| institution | Universiti Malaysia Pahang |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T02:54:05Z |
| publishDate | 2020 |
| publisher | IOP Publishing |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | ump-292812022-12-13T02:15:53Z http://umpir.ump.edu.my/id/eprint/29281/ End milling finite element method for cutting force prediction and material removal analysis Suraidah, S. Muhamad Ridzuwan, . Gebremariam, M. A. Azmir, Azhari Kassa, Freselam Mulubrhan Q Science (General) TJ Mechanical engineering and machinery TS Manufactures The paper presents an orthogonal cutting finite element model analysis on Aluminum 6061 in order to investigate the effect of different number of cutting tool flutes (two and four) on the von misses stress distribution and analysis of cutting forces in three force direction which are in Fx,Fy,Fz. The machining parameters used in the simulation and experiment was a depth of cut of 3 mm and 6 mm with a recommended machining parameter, a 2-flute and 4-flute end mill cutter used for each case. The results showed that the simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement and the shape of the chip generated was similar. IOP Publishing 2020-04-01 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/29281/1/End%20milling%20finite%20element%20method.pdf Suraidah, S. and Muhamad Ridzuwan, . and Gebremariam, M. A. and Azmir, Azhari and Kassa, Freselam Mulubrhan (2020) End milling finite element method for cutting force prediction and material removal analysis. In: IOP Conference Series: Materials Science and Engineering, 5th International Conference on Mechanical Engineering Research 2019, ICMER 2019 , 30 - 31 July 2019 , Vistana Hotel, Kuantan, Pahang. pp. 1-8., 788 (012020). ISSN 1757-8981 (Print), 1757-899X (Online) (Published) https://doi.org/10.1088/1757-899X/788/1/012020 |
| spellingShingle | Q Science (General) TJ Mechanical engineering and machinery TS Manufactures Suraidah, S. Muhamad Ridzuwan, . Gebremariam, M. A. Azmir, Azhari Kassa, Freselam Mulubrhan End milling finite element method for cutting force prediction and material removal analysis |
| title | End milling finite element method for cutting force prediction and material removal analysis |
| title_full | End milling finite element method for cutting force prediction and material removal analysis |
| title_fullStr | End milling finite element method for cutting force prediction and material removal analysis |
| title_full_unstemmed | End milling finite element method for cutting force prediction and material removal analysis |
| title_short | End milling finite element method for cutting force prediction and material removal analysis |
| title_sort | end milling finite element method for cutting force prediction and material removal analysis |
| topic | Q Science (General) TJ Mechanical engineering and machinery TS Manufactures |
| url | http://umpir.ump.edu.my/id/eprint/29281/ http://umpir.ump.edu.my/id/eprint/29281/ http://umpir.ump.edu.my/id/eprint/29281/1/End%20milling%20finite%20element%20method.pdf |