3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow

Multi-layer feed channel spacers have shown superior mass transfer enhancement than conventional dual-layer spacers used in reverse osmosis (RO) spiral wound membrane modules. However, mass transfer indicators do not directly address the economic advantages of multi-layer spacers. To allow for a dir...

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Main Authors: Liang, Y. Y., K. Y., Toh, Weihs, G. A. Fimbres
Format: Article
Language:English
Published: Elsevier Ltd 2019
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/24695/
http://umpir.ump.edu.my/id/eprint/24695/1/3D%20CFD%20study%20of%20the%20effect%20of%20multi-layer.pdf
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author Liang, Y. Y.
K. Y., Toh
Weihs, G. A. Fimbres
author_facet Liang, Y. Y.
K. Y., Toh
Weihs, G. A. Fimbres
author_sort Liang, Y. Y.
building UMP Institutional Repository
collection Online Access
description Multi-layer feed channel spacers have shown superior mass transfer enhancement than conventional dual-layer spacers used in reverse osmosis (RO) spiral wound membrane modules. However, mass transfer indicators do not directly address the economic advantages of multi-layer spacers. To allow for a direct economic comparison of spacer designs, a simplified multi-scale techno-economic model is proposed which can provide useful cost trends. A total of 8 feed spacer geometries with different attack angles (α = 0–60°) and filament sizes (df/hch = 0.4–0.6) are first investigated using 3D-CFD. Multi-layer spacers typically increase both Sherwood number (~12%) and friction factor (~140%). The techno-economic model is then used to assess the impact of these changes on the total processing cost for RO. The latter analysis found that larger pressure drops associated with multi-layer spacers in long channels have little impact on total water processing cost for RO, with multi-layer spacers showing lower total processing costs (by 2–4%) than the dual-layer spacer for both seawater and brackish water RO. Novel spacer designs should therefore emphasise flux enhancement. The importance of including energy recovery for a more accurate economic analysis is highlighted, especially for systems with low recovery ratio.
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spelling ump-246952019-12-31T01:50:02Z http://umpir.ump.edu.my/id/eprint/24695/ 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow Liang, Y. Y. K. Y., Toh Weihs, G. A. Fimbres QD Chemistry TP Chemical technology Multi-layer feed channel spacers have shown superior mass transfer enhancement than conventional dual-layer spacers used in reverse osmosis (RO) spiral wound membrane modules. However, mass transfer indicators do not directly address the economic advantages of multi-layer spacers. To allow for a direct economic comparison of spacer designs, a simplified multi-scale techno-economic model is proposed which can provide useful cost trends. A total of 8 feed spacer geometries with different attack angles (α = 0–60°) and filament sizes (df/hch = 0.4–0.6) are first investigated using 3D-CFD. Multi-layer spacers typically increase both Sherwood number (~12%) and friction factor (~140%). The techno-economic model is then used to assess the impact of these changes on the total processing cost for RO. The latter analysis found that larger pressure drops associated with multi-layer spacers in long channels have little impact on total water processing cost for RO, with multi-layer spacers showing lower total processing costs (by 2–4%) than the dual-layer spacer for both seawater and brackish water RO. Novel spacer designs should therefore emphasise flux enhancement. The importance of including energy recovery for a more accurate economic analysis is highlighted, especially for systems with low recovery ratio. Elsevier Ltd 2019-06-15 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/24695/1/3D%20CFD%20study%20of%20the%20effect%20of%20multi-layer.pdf Liang, Y. Y. and K. Y., Toh and Weihs, G. A. Fimbres (2019) 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow. Journal of Membrane Science, 580. pp. 256-267. ISSN 0376-7388. (Published) https://doi.org/10.1016/j.memsci.2019.02.015 https://doi.org/10.1016/j.memsci.2019.02.015
spellingShingle QD Chemistry
TP Chemical technology
Liang, Y. Y.
K. Y., Toh
Weihs, G. A. Fimbres
3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow
title 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow
title_full 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow
title_fullStr 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow
title_full_unstemmed 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow
title_short 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow
title_sort 3d cfd study of the effect of multi-layer spacers on membrane performance under steady flow
topic QD Chemistry
TP Chemical technology
url http://umpir.ump.edu.my/id/eprint/24695/
http://umpir.ump.edu.my/id/eprint/24695/
http://umpir.ump.edu.my/id/eprint/24695/
http://umpir.ump.edu.my/id/eprint/24695/1/3D%20CFD%20study%20of%20the%20effect%20of%20multi-layer.pdf