The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study
Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce set-up time by using Embedded SMED in automotive stamping press line. An actual case study at an automotive company XYZ in Malaysia was...
| Main Authors: | , , , , |
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| Format: | Conference or Workshop Item |
| Language: | English |
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IOP Publishing
2019
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| Online Access: | http://umpir.ump.edu.my/id/eprint/24547/ http://umpir.ump.edu.my/id/eprint/24547/1/The%20validation%20of%20productivity%20on%20the%20changeover%20activity%20at%20the%20automotive%20stamping%20press%20line.pdf |
| _version_ | 1848822060221988864 |
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| author | Azizul Qayyum, Basri N. M. Zuki, N. M. K. A. S. H. M., Yasir H. M., Fazi Ahmad Fauzi, Fudzin |
| author_facet | Azizul Qayyum, Basri N. M. Zuki, N. M. K. A. S. H. M., Yasir H. M., Fazi Ahmad Fauzi, Fudzin |
| author_sort | Azizul Qayyum, Basri |
| building | UMP Institutional Repository |
| collection | Online Access |
| description | Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce set-up time by using Embedded SMED in automotive stamping press line. An actual case study at an automotive company XYZ in Malaysia was conducted based on parts supply issues. The observations, assessments and standard manufacturing practices were carried out during the study. WITNESS simulation software was used to identify the critical processes and also enable the validation of actual output based on the production. The result of the particular press line (combination of 800 Tons and 500 Tons machines) which produced 6 parts in 1-shift operations with small lot size output has been identified and improved. The significant improvement based on the Embedded SMED compared to conventional SMED approach showed a decreasing change-over time from an average of 12.51 minutes to 9.41 minutes (effectively a single-digit minute) resulting in circa 62% reduction. |
| first_indexed | 2025-11-15T02:35:14Z |
| format | Conference or Workshop Item |
| id | ump-24547 |
| institution | Universiti Malaysia Pahang |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T02:35:14Z |
| publishDate | 2019 |
| publisher | IOP Publishing |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | ump-245472021-05-05T01:23:03Z http://umpir.ump.edu.my/id/eprint/24547/ The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study Azizul Qayyum, Basri N. M. Zuki, N. M. K. A. S. H. M., Yasir H. M., Fazi Ahmad Fauzi, Fudzin TJ Mechanical engineering and machinery Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce set-up time by using Embedded SMED in automotive stamping press line. An actual case study at an automotive company XYZ in Malaysia was conducted based on parts supply issues. The observations, assessments and standard manufacturing practices were carried out during the study. WITNESS simulation software was used to identify the critical processes and also enable the validation of actual output based on the production. The result of the particular press line (combination of 800 Tons and 500 Tons machines) which produced 6 parts in 1-shift operations with small lot size output has been identified and improved. The significant improvement based on the Embedded SMED compared to conventional SMED approach showed a decreasing change-over time from an average of 12.51 minutes to 9.41 minutes (effectively a single-digit minute) resulting in circa 62% reduction. IOP Publishing 2019 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/24547/1/The%20validation%20of%20productivity%20on%20the%20changeover%20activity%20at%20the%20automotive%20stamping%20press%20line.pdf Azizul Qayyum, Basri and N. M. Zuki, N. M. and K. A. S. H. M., Yasir and H. M., Fazi and Ahmad Fauzi, Fudzin (2019) The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study. In: IOP Conference Series: Materials Science and Engineering, 1st International Postgraduate Conference on Mechanical Engineering (IPCME2018) , 31 October 2018 , UMP Library, Pekan. pp. 1-8., 469 (012005). ISSN 1757-899X (Published) https://doi.org/10.1088/1757-899X/469/1/012005 |
| spellingShingle | TJ Mechanical engineering and machinery Azizul Qayyum, Basri N. M. Zuki, N. M. K. A. S. H. M., Yasir H. M., Fazi Ahmad Fauzi, Fudzin The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study |
| title | The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study |
| title_full | The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study |
| title_fullStr | The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study |
| title_full_unstemmed | The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study |
| title_short | The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study |
| title_sort | validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded smed frame-work versus smed approach: a witness simulation case study |
| topic | TJ Mechanical engineering and machinery |
| url | http://umpir.ump.edu.my/id/eprint/24547/ http://umpir.ump.edu.my/id/eprint/24547/ http://umpir.ump.edu.my/id/eprint/24547/1/The%20validation%20of%20productivity%20on%20the%20changeover%20activity%20at%20the%20automotive%20stamping%20press%20line.pdf |