Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding

This study focuses on the effect of shoulder to pin diameter ratio on friction stir welding of magnesium alloy AZ31. Two pieces of AZ31 alloy with thickness of 2 mm were friction stir welded by using conventional milling machine. The shoulder to pin diameter ratio used in this experiment are 2.25, 2...

Full description

Bibliographic Details
Main Authors: N. H., Othman, M., Ishak, L. H., Shah
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing Ltd 2017
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/20934/
http://umpir.ump.edu.my/id/eprint/20934/1/Effect%20of%20shoulder%20to%20pin%20ratio%20on%20magnesium%20alloy%20Friction%20Stir%20Welding.pdf
_version_ 1848821232859873280
author N. H., Othman
M., Ishak
L. H., Shah
author_facet N. H., Othman
M., Ishak
L. H., Shah
author_sort N. H., Othman
building UMP Institutional Repository
collection Online Access
description This study focuses on the effect of shoulder to pin diameter ratio on friction stir welding of magnesium alloy AZ31. Two pieces of AZ31 alloy with thickness of 2 mm were friction stir welded by using conventional milling machine. The shoulder to pin diameter ratio used in this experiment are 2.25, 2.5, 2.75, 3, 3.33, 3.66, 4.5, 5 and 5.5. The rotational speed and welding speed used in this study are 1000 rpm and 100 mm/min, respectively. Microstructure observation of welded area was studied by using optical microscope. Equiaxed grains were observed at the TMAZ and stir zone indicating fully plastic deformation. The grain size of stir zone increased with decreasing shoulder to pin ratio from ratio 3.33 to 5.5 due to higher heat input. It is observed that, surface galling and faying surface defect is produced when excessive heat input is applied. To evaluate the mechanical properties of this specimen, tensile test was used in this study. Shoulder to pin ratio 5.5 shows lowest tensile strength while shoulder to pin diameter ratio 3.33 shows highest tensile strength with weld efficiency 91 % from based metal.
first_indexed 2025-11-15T02:22:05Z
format Conference or Workshop Item
id ump-20934
institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T02:22:05Z
publishDate 2017
publisher IOP Publishing Ltd
recordtype eprints
repository_type Digital Repository
spelling ump-209342018-07-11T06:12:01Z http://umpir.ump.edu.my/id/eprint/20934/ Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding N. H., Othman M., Ishak L. H., Shah TJ Mechanical engineering and machinery TS Manufactures This study focuses on the effect of shoulder to pin diameter ratio on friction stir welding of magnesium alloy AZ31. Two pieces of AZ31 alloy with thickness of 2 mm were friction stir welded by using conventional milling machine. The shoulder to pin diameter ratio used in this experiment are 2.25, 2.5, 2.75, 3, 3.33, 3.66, 4.5, 5 and 5.5. The rotational speed and welding speed used in this study are 1000 rpm and 100 mm/min, respectively. Microstructure observation of welded area was studied by using optical microscope. Equiaxed grains were observed at the TMAZ and stir zone indicating fully plastic deformation. The grain size of stir zone increased with decreasing shoulder to pin ratio from ratio 3.33 to 5.5 due to higher heat input. It is observed that, surface galling and faying surface defect is produced when excessive heat input is applied. To evaluate the mechanical properties of this specimen, tensile test was used in this study. Shoulder to pin ratio 5.5 shows lowest tensile strength while shoulder to pin diameter ratio 3.33 shows highest tensile strength with weld efficiency 91 % from based metal. IOP Publishing Ltd 2017-10 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/20934/1/Effect%20of%20shoulder%20to%20pin%20ratio%20on%20magnesium%20alloy%20Friction%20Stir%20Welding.pdf N. H., Othman and M., Ishak and L. H., Shah (2017) Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding. In: Joining and Welding Symposium (JWS2017) , 11 July 2017 , Universiti Malaysia Pahang. pp. 1-9., 238 (1). ISSN 17578981 (Published) http://iopscience.iop.org/article/10.1088/1757-899X/238/1/012008/pdf
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
N. H., Othman
M., Ishak
L. H., Shah
Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding
title Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding
title_full Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding
title_fullStr Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding
title_full_unstemmed Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding
title_short Effect of shoulder to pin ratio on magnesium alloy Friction Stir Welding
title_sort effect of shoulder to pin ratio on magnesium alloy friction stir welding
topic TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/20934/
http://umpir.ump.edu.my/id/eprint/20934/
http://umpir.ump.edu.my/id/eprint/20934/1/Effect%20of%20shoulder%20to%20pin%20ratio%20on%20magnesium%20alloy%20Friction%20Stir%20Welding.pdf