Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining

This paper presents an experimental investigation on the coated carbide cutting tool performance of aluminium alloy AA6061-T6 machining through end mill processes using the minimum quantity lubrication (MQL) technique. The process parameters including the cutting speed, depth of cut and feed rate ar...

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Main Authors: Sahid, N. S. M., M. M., Rahman, K., Kadirgama, D., Ramasamy, Maleque, M. A., M. M., Noor
Format: Article
Language:English
Published: Universiti Malaysia Pahang 2017
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/19953/
http://umpir.ump.edu.my/id/eprint/19953/1/8_sahid%20et%20al.pdf
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author Sahid, N. S. M.
M. M., Rahman
K., Kadirgama
D., Ramasamy
Maleque, M. A.
M. M., Noor
author_facet Sahid, N. S. M.
M. M., Rahman
K., Kadirgama
D., Ramasamy
Maleque, M. A.
M. M., Noor
author_sort Sahid, N. S. M.
building UMP Institutional Repository
collection Online Access
description This paper presents an experimental investigation on the coated carbide cutting tool performance of aluminium alloy AA6061-T6 machining through end mill processes using the minimum quantity lubrication (MQL) technique. The process parameters including the cutting speed, depth of cut and feed rate are selected. The effect of the base fluid ratio (water: EG) to the hybrid nanocoolant was investigated in this experiment. The hybrid nanocoolant with 80:20 of volume concentration up to 0.1% was prepaid with a 21 nm particle size of TiO2 and 10-30 nm ZnO nanoparticle for measurement purposes and tested at cnc end milling machines. The analysis of the variance method is utilised to validate the experimental data and to check for adequacy. The response surface method was used to develop the mathematical models and to optimise the machining parameters. It is observed that the material removal rate depends significantly on the depth of cut and feed rate, followed by the spindle speed. The results can be used as an example of the minimum quantity lubricants (MQL) technique applied to the machining of aluminium alloys, providing economic advantages in terms of reduced the machining costs and better machinability.
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institution Universiti Malaysia Pahang
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publisher Universiti Malaysia Pahang
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spelling ump-199532018-02-22T03:21:57Z http://umpir.ump.edu.my/id/eprint/19953/ Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining Sahid, N. S. M. M. M., Rahman K., Kadirgama D., Ramasamy Maleque, M. A. M. M., Noor TJ Mechanical engineering and machinery This paper presents an experimental investigation on the coated carbide cutting tool performance of aluminium alloy AA6061-T6 machining through end mill processes using the minimum quantity lubrication (MQL) technique. The process parameters including the cutting speed, depth of cut and feed rate are selected. The effect of the base fluid ratio (water: EG) to the hybrid nanocoolant was investigated in this experiment. The hybrid nanocoolant with 80:20 of volume concentration up to 0.1% was prepaid with a 21 nm particle size of TiO2 and 10-30 nm ZnO nanoparticle for measurement purposes and tested at cnc end milling machines. The analysis of the variance method is utilised to validate the experimental data and to check for adequacy. The response surface method was used to develop the mathematical models and to optimise the machining parameters. It is observed that the material removal rate depends significantly on the depth of cut and feed rate, followed by the spindle speed. The results can be used as an example of the minimum quantity lubricants (MQL) technique applied to the machining of aluminium alloys, providing economic advantages in terms of reduced the machining costs and better machinability. Universiti Malaysia Pahang 2017 Article PeerReviewed application/pdf en cc_by_nc http://umpir.ump.edu.my/id/eprint/19953/1/8_sahid%20et%20al.pdf Sahid, N. S. M. and M. M., Rahman and K., Kadirgama and D., Ramasamy and Maleque, M. A. and M. M., Noor (2017) Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining. International Journal of Automotive and Mechanical Engineering (IJAME), 14 (1). pp. 3913-3926. ISSN 2229-8649 (Print); 2180-1606 (Online). (Published) http://dx.doi.org/10.15282/ijame.14.1.2017.8.0318 doi: 10.15282/ijame.14.1.2017.8.0318
spellingShingle TJ Mechanical engineering and machinery
Sahid, N. S. M.
M. M., Rahman
K., Kadirgama
D., Ramasamy
Maleque, M. A.
M. M., Noor
Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining
title Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining
title_full Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining
title_fullStr Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining
title_full_unstemmed Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining
title_short Experimental Investigation on the Performance of the TiO2 and ZnO Hybrid Nanocoolant in Ethylene Glycol Mixture towards AA6061-T6 Machining
title_sort experimental investigation on the performance of the tio2 and zno hybrid nanocoolant in ethylene glycol mixture towards aa6061-t6 machining
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/19953/
http://umpir.ump.edu.my/id/eprint/19953/
http://umpir.ump.edu.my/id/eprint/19953/
http://umpir.ump.edu.my/id/eprint/19953/1/8_sahid%20et%20al.pdf