Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution

In this work, the morphology of ZrO2 thin film from dip coating process on mild steel has been investigated. Mild steel was dip-coated on solution made of zirconium butoxide as a precursor, ethanol as solvent, acetylacetone as chelating agent and water for hydrolysis. Number of dipping was adjusted...

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Main Authors: M. A., Anwar, Kurniawan, Tedi, Asmara, Y. P., W. S., Wan Harun, Oumar, A. N., Nandyanto, A. B. D.
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing 2017
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/19654/
http://umpir.ump.edu.my/id/eprint/19654/1/Morphology%20evaluation%20of%20ZrO2%20dip%20coating%20on%20mild%20steel%20and%20its%20corrosion%20performance%20in%20NaOH%20solution.pdf
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author M. A., Anwar
Kurniawan, Tedi
Asmara, Y. P.
W. S., Wan Harun
Oumar, A. N.
Nandyanto, A. B. D.
author_facet M. A., Anwar
Kurniawan, Tedi
Asmara, Y. P.
W. S., Wan Harun
Oumar, A. N.
Nandyanto, A. B. D.
author_sort M. A., Anwar
building UMP Institutional Repository
collection Online Access
description In this work, the morphology of ZrO2 thin film from dip coating process on mild steel has been investigated. Mild steel was dip-coated on solution made of zirconium butoxide as a precursor, ethanol as solvent, acetylacetone as chelating agent and water for hydrolysis. Number of dipping was adjusted at 3, 5 and 7 times. The dipped sample then annealed at 350°C for two hours by adjusting the heating rate at 1°C/min respectively. The optical microscope showed that micro-cracks were observed on the surface of the coating with its concentration reduced as dipping sequence increased. The XRD result showed that annealing process can produce polycrystalline tetragonal-ZrO2. Meanwhile, SEM image showed that the thicknesses of the ZrO2 coatings were in between 400-600 nm. The corrosion resistance of uncoated and coated substrates was studied by polarization test through potentio-dynamic polarization curve at 1mV/s immersed in with 3.5% NaCl. The coating efficiency was improved as the number of layer dip coated increased, which showed improvement in corrosion protection.
first_indexed 2025-11-15T02:17:16Z
format Conference or Workshop Item
id ump-19654
institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T02:17:16Z
publishDate 2017
publisher IOP Publishing
recordtype eprints
repository_type Digital Repository
spelling ump-196542018-04-11T03:00:53Z http://umpir.ump.edu.my/id/eprint/19654/ Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution M. A., Anwar Kurniawan, Tedi Asmara, Y. P. W. S., Wan Harun Oumar, A. N. Nandyanto, A. B. D. Q Science (General) TJ Mechanical engineering and machinery In this work, the morphology of ZrO2 thin film from dip coating process on mild steel has been investigated. Mild steel was dip-coated on solution made of zirconium butoxide as a precursor, ethanol as solvent, acetylacetone as chelating agent and water for hydrolysis. Number of dipping was adjusted at 3, 5 and 7 times. The dipped sample then annealed at 350°C for two hours by adjusting the heating rate at 1°C/min respectively. The optical microscope showed that micro-cracks were observed on the surface of the coating with its concentration reduced as dipping sequence increased. The XRD result showed that annealing process can produce polycrystalline tetragonal-ZrO2. Meanwhile, SEM image showed that the thicknesses of the ZrO2 coatings were in between 400-600 nm. The corrosion resistance of uncoated and coated substrates was studied by polarization test through potentio-dynamic polarization curve at 1mV/s immersed in with 3.5% NaCl. The coating efficiency was improved as the number of layer dip coated increased, which showed improvement in corrosion protection. IOP Publishing 2017 Conference or Workshop Item PeerReviewed application/pdf en cc_by http://umpir.ump.edu.my/id/eprint/19654/1/Morphology%20evaluation%20of%20ZrO2%20dip%20coating%20on%20mild%20steel%20and%20its%20corrosion%20performance%20in%20NaOH%20solution.pdf M. A., Anwar and Kurniawan, Tedi and Asmara, Y. P. and W. S., Wan Harun and Oumar, A. N. and Nandyanto, A. B. D. (2017) Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution. In: IOP Conference Series: Materials Science and Engineering, 4th International Conference on Mechanical Engineering Research (ICMER2017) , 1-2 August 2017 , Kuantan, Pahang, Malaysia. pp. 1-6., 257 (012087). ISSN 1757-899X (Published) https://doi.org/10.1088/1757-899X/257/1/012087
spellingShingle Q Science (General)
TJ Mechanical engineering and machinery
M. A., Anwar
Kurniawan, Tedi
Asmara, Y. P.
W. S., Wan Harun
Oumar, A. N.
Nandyanto, A. B. D.
Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution
title Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution
title_full Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution
title_fullStr Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution
title_full_unstemmed Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution
title_short Morphology Evaluation of ZrO2 Dip Coating on Mild Steel and its Corrosion Performance in NaOH Solution
title_sort morphology evaluation of zro2 dip coating on mild steel and its corrosion performance in naoh solution
topic Q Science (General)
TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/19654/
http://umpir.ump.edu.my/id/eprint/19654/
http://umpir.ump.edu.my/id/eprint/19654/1/Morphology%20evaluation%20of%20ZrO2%20dip%20coating%20on%20mild%20steel%20and%20its%20corrosion%20performance%20in%20NaOH%20solution.pdf