Effects of punching force on cutting tool in forming process using FEA approach

This thesis deals with sheet metal forming process. There are two main objectives of this research, firstly, to analysis the cutting tool wear in different force of punching and clearance and the second objective is to predict the critical part or part that will wear first on the cutting tool. In sh...

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Main Author: Ahmad Khairul Hafizi, Wahab
Format: Undergraduates Project Papers
Language:English
Published: 2009
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/17032/
http://umpir.ump.edu.my/id/eprint/17032/1/Effects%20of%20punching%20force%20on%20cutting%20tool%20in%20forming%20process%20using%20FEA%20approach.pdf
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author Ahmad Khairul Hafizi, Wahab
author_facet Ahmad Khairul Hafizi, Wahab
author_sort Ahmad Khairul Hafizi, Wahab
building UMP Institutional Repository
collection Online Access
description This thesis deals with sheet metal forming process. There are two main objectives of this research, firstly, to analysis the cutting tool wear in different force of punching and clearance and the second objective is to predict the critical part or part that will wear first on the cutting tool. In sheet metal forming process, quality of product and minimize the production cost is very important. The tool wear will affect the quality of product and increase the production cost of manufacturing. In the ALGOR simulation, the tool wear will determined by analyse stress on cutting tool. In addition, the wear tool would be high as stress at the cutting edge was extremely high. This project will considered punch force and clearance between punch and die to analysis the tool wear. The punching force used for this project are 100kN, 140kN and 180kN. The range of percentage used for clearance between punch and die used in this project are between 1.70% to 3.3%. These two parameters which are the punch force and clearance is very important for tool life and the final product.
first_indexed 2025-11-15T02:07:43Z
format Undergraduates Project Papers
id ump-17032
institution Universiti Malaysia Pahang
institution_category Local University
language English
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publishDate 2009
recordtype eprints
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spelling ump-170322023-10-26T01:20:44Z http://umpir.ump.edu.my/id/eprint/17032/ Effects of punching force on cutting tool in forming process using FEA approach Ahmad Khairul Hafizi, Wahab TJ Mechanical engineering and machinery This thesis deals with sheet metal forming process. There are two main objectives of this research, firstly, to analysis the cutting tool wear in different force of punching and clearance and the second objective is to predict the critical part or part that will wear first on the cutting tool. In sheet metal forming process, quality of product and minimize the production cost is very important. The tool wear will affect the quality of product and increase the production cost of manufacturing. In the ALGOR simulation, the tool wear will determined by analyse stress on cutting tool. In addition, the wear tool would be high as stress at the cutting edge was extremely high. This project will considered punch force and clearance between punch and die to analysis the tool wear. The punching force used for this project are 100kN, 140kN and 180kN. The range of percentage used for clearance between punch and die used in this project are between 1.70% to 3.3%. These two parameters which are the punch force and clearance is very important for tool life and the final product. 2009-11 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/17032/1/Effects%20of%20punching%20force%20on%20cutting%20tool%20in%20forming%20process%20using%20FEA%20approach.pdf Ahmad Khairul Hafizi, Wahab (2009) Effects of punching force on cutting tool in forming process using FEA approach. Faculty of Mechanical Engineering, Universiti Malaysia Pahang.
spellingShingle TJ Mechanical engineering and machinery
Ahmad Khairul Hafizi, Wahab
Effects of punching force on cutting tool in forming process using FEA approach
title Effects of punching force on cutting tool in forming process using FEA approach
title_full Effects of punching force on cutting tool in forming process using FEA approach
title_fullStr Effects of punching force on cutting tool in forming process using FEA approach
title_full_unstemmed Effects of punching force on cutting tool in forming process using FEA approach
title_short Effects of punching force on cutting tool in forming process using FEA approach
title_sort effects of punching force on cutting tool in forming process using fea approach
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/17032/
http://umpir.ump.edu.my/id/eprint/17032/1/Effects%20of%20punching%20force%20on%20cutting%20tool%20in%20forming%20process%20using%20FEA%20approach.pdf