Design and development of drill bit sharpening jig for bench grinder

This thesis deals with design and development of the drill bit sharpening jigs for bench grinder. The objective of this thesis is to design the drill bit sharpener jig that enhance the better outcome rather than manual sharpening operation. The thesis follows with the development of the drill bit sh...

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Main Author: Ali Zulfakar, Khairudin
Format: Undergraduates Project Papers
Language:English
Published: 2016
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/16239/
http://umpir.ump.edu.my/id/eprint/16239/1/Design%20and%20development%20of%20drill%20bit%20sharpening%20jig%20for%20bench%20grinder.pdf
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author Ali Zulfakar, Khairudin
author_facet Ali Zulfakar, Khairudin
author_sort Ali Zulfakar, Khairudin
building UMP Institutional Repository
collection Online Access
description This thesis deals with design and development of the drill bit sharpening jigs for bench grinder. The objective of this thesis is to design the drill bit sharpener jig that enhance the better outcome rather than manual sharpening operation. The thesis follows with the development of the drill bit sharpening jig that can be attached to the bench grinder . The structural three-dimensional solid modeling of drill bit sharpening jig was developed using the computer-aided drawing software which is CATIA V5R21. The strategy of validation of the model design was developed. The generative part structural analysis was then performed using simulation in CATIA V5R21 to detect the Von Mises distribution.The design and suitable material will be validated. The fabrication of the jig may undergoes in various machining process such as milling , turning , electrical discharge wirecut and grinding . The assembled part shall be tested on the bench grinder. Besides , several dull drill bits will be sharpen using the jig. These assessment results are significant to improve the component design at the early developing stage.Further analysis will be conducted by testing the drilling process on the workpiece.The resharpen drill bits and the new drill bits will results on the difference surface roughness.Thus, the surface roughness analysis is performed to distinguish hole surface roughness outcomes for both drill bits.The results shows the difference of surface roughness between both hole surface is small and insignificant.Thus, it means that the outcomes is relatively same.The jig can also significantly reduce the cost and time to market, and improve product reliability and customer confidence.
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format Undergraduates Project Papers
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institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T02:04:49Z
publishDate 2016
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spelling ump-162392023-02-28T08:25:42Z http://umpir.ump.edu.my/id/eprint/16239/ Design and development of drill bit sharpening jig for bench grinder Ali Zulfakar, Khairudin Q Science (General) TS Manufactures This thesis deals with design and development of the drill bit sharpening jigs for bench grinder. The objective of this thesis is to design the drill bit sharpener jig that enhance the better outcome rather than manual sharpening operation. The thesis follows with the development of the drill bit sharpening jig that can be attached to the bench grinder . The structural three-dimensional solid modeling of drill bit sharpening jig was developed using the computer-aided drawing software which is CATIA V5R21. The strategy of validation of the model design was developed. The generative part structural analysis was then performed using simulation in CATIA V5R21 to detect the Von Mises distribution.The design and suitable material will be validated. The fabrication of the jig may undergoes in various machining process such as milling , turning , electrical discharge wirecut and grinding . The assembled part shall be tested on the bench grinder. Besides , several dull drill bits will be sharpen using the jig. These assessment results are significant to improve the component design at the early developing stage.Further analysis will be conducted by testing the drilling process on the workpiece.The resharpen drill bits and the new drill bits will results on the difference surface roughness.Thus, the surface roughness analysis is performed to distinguish hole surface roughness outcomes for both drill bits.The results shows the difference of surface roughness between both hole surface is small and insignificant.Thus, it means that the outcomes is relatively same.The jig can also significantly reduce the cost and time to market, and improve product reliability and customer confidence. 2016-06 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/16239/1/Design%20and%20development%20of%20drill%20bit%20sharpening%20jig%20for%20bench%20grinder.pdf Ali Zulfakar, Khairudin (2016) Design and development of drill bit sharpening jig for bench grinder. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang.
spellingShingle Q Science (General)
TS Manufactures
Ali Zulfakar, Khairudin
Design and development of drill bit sharpening jig for bench grinder
title Design and development of drill bit sharpening jig for bench grinder
title_full Design and development of drill bit sharpening jig for bench grinder
title_fullStr Design and development of drill bit sharpening jig for bench grinder
title_full_unstemmed Design and development of drill bit sharpening jig for bench grinder
title_short Design and development of drill bit sharpening jig for bench grinder
title_sort design and development of drill bit sharpening jig for bench grinder
topic Q Science (General)
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/16239/
http://umpir.ump.edu.my/id/eprint/16239/1/Design%20and%20development%20of%20drill%20bit%20sharpening%20jig%20for%20bench%20grinder.pdf