Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding

This paper investigates the parameter optimization of a preheating method on stainless steel SUS304 prior to aluminium-stainless steel dissimilar welding. The welding method used was metal inert gas (MIG) with butt joint type weld. The Taguchi L9 orthogonal array was used to investigate the optim...

Full description

Bibliographic Details
Main Authors: Mohamad Rusdi, Abdul Rahman, L. H., Shah, M., Ishak
Format: Article
Language:English
English
Published: Trans Tech Publication 2015
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/11706/
http://umpir.ump.edu.my/id/eprint/11706/1/PARAMETER%20OPTIMIZATION%20OF%20PREHEATING%20METHOD%20ON%20FeAl_AMM773-774_253_2015.pdf
http://umpir.ump.edu.my/id/eprint/11706/7/fkm-2015-rusdi-parameter%20optimization_abs.pdf
_version_ 1848819064820989952
author Mohamad Rusdi, Abdul Rahman
L. H., Shah
M., Ishak
author_facet Mohamad Rusdi, Abdul Rahman
L. H., Shah
M., Ishak
author_sort Mohamad Rusdi, Abdul Rahman
building UMP Institutional Repository
collection Online Access
description This paper investigates the parameter optimization of a preheating method on stainless steel SUS304 prior to aluminium-stainless steel dissimilar welding. The welding method used was metal inert gas (MIG) with butt joint type weld. The Taguchi L9 orthogonal array was used to investigate the optimum parameter, while the mechanical strength was investigated using tensile test. Optimum levels of the process parameters were analyzed using the Taguchi parametric design approach. Parameter analysis of the tensile test results indicate that the preheated specimen with 90 °C have the maximum ultimate tensile strength of 111.27 MPa. This value is in close proximity to the calculated value of 109.02 MPa with 2% error. Through analysis of variance (ANOVA), the welding current was the dominant contributing factor with 40%. It can be concluded that the highest tensile value (111.27 MPa) for AA6061-SS304 dissimilar welding was obtained using 90 °C preheating, voltage of 17.5 V and current of 110 A of current
first_indexed 2025-11-15T01:47:37Z
format Article
id ump-11706
institution Universiti Malaysia Pahang
institution_category Local University
language English
English
last_indexed 2025-11-15T01:47:37Z
publishDate 2015
publisher Trans Tech Publication
recordtype eprints
repository_type Digital Repository
spelling ump-117062016-02-01T02:18:32Z http://umpir.ump.edu.my/id/eprint/11706/ Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding Mohamad Rusdi, Abdul Rahman L. H., Shah M., Ishak T Technology (General) TJ Mechanical engineering and machinery This paper investigates the parameter optimization of a preheating method on stainless steel SUS304 prior to aluminium-stainless steel dissimilar welding. The welding method used was metal inert gas (MIG) with butt joint type weld. The Taguchi L9 orthogonal array was used to investigate the optimum parameter, while the mechanical strength was investigated using tensile test. Optimum levels of the process parameters were analyzed using the Taguchi parametric design approach. Parameter analysis of the tensile test results indicate that the preheated specimen with 90 °C have the maximum ultimate tensile strength of 111.27 MPa. This value is in close proximity to the calculated value of 109.02 MPa with 2% error. Through analysis of variance (ANOVA), the welding current was the dominant contributing factor with 40%. It can be concluded that the highest tensile value (111.27 MPa) for AA6061-SS304 dissimilar welding was obtained using 90 °C preheating, voltage of 17.5 V and current of 110 A of current Trans Tech Publication 2015 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/11706/1/PARAMETER%20OPTIMIZATION%20OF%20PREHEATING%20METHOD%20ON%20FeAl_AMM773-774_253_2015.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/11706/7/fkm-2015-rusdi-parameter%20optimization_abs.pdf Mohamad Rusdi, Abdul Rahman and L. H., Shah and M., Ishak (2015) Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding. Applied Mechanics and Materials, 773-74. pp. 253-256. ISSN 1662-7482. (Published) http://www.scientific.net/AMM.773-774.253 DOI: 10.4028/www.scientific.net/AMM.773-774.253
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
Mohamad Rusdi, Abdul Rahman
L. H., Shah
M., Ishak
Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding
title Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding
title_full Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding
title_fullStr Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding
title_full_unstemmed Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding
title_short Parameter Optimization of Preheating Method on Aluminium Stainless Steel Metal Inert Gas (MIG) Dissimilar Welding
title_sort parameter optimization of preheating method on aluminium stainless steel metal inert gas (mig) dissimilar welding
topic T Technology (General)
TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/11706/
http://umpir.ump.edu.my/id/eprint/11706/
http://umpir.ump.edu.my/id/eprint/11706/
http://umpir.ump.edu.my/id/eprint/11706/1/PARAMETER%20OPTIMIZATION%20OF%20PREHEATING%20METHOD%20ON%20FeAl_AMM773-774_253_2015.pdf
http://umpir.ump.edu.my/id/eprint/11706/7/fkm-2015-rusdi-parameter%20optimization_abs.pdf