Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool
This study is focused on the categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication (MQL) conditions using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nanoparticle volume fraction of 1.5% are compared with conv...
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
American Society of Mechanical Engineers (ASME)
2015
|
| Subjects: | |
| Online Access: | http://umpir.ump.edu.my/id/eprint/11647/ http://umpir.ump.edu.my/id/eprint/11647/1/fkm-2015-mmrahman-Flank%20Wear%20Characterization.pdf |
| _version_ | 1848819056918921216 |
|---|---|
| author | Najiha, M. S. M. M., Rahman A. R., Yusoff |
| author_facet | Najiha, M. S. M. M., Rahman A. R., Yusoff |
| author_sort | Najiha, M. S. |
| building | UMP Institutional Repository |
| collection | Online Access |
| description | This study is focused on the categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication (MQL) conditions using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nanoparticle volume fraction of 1.5% are compared with conventional oil-based MQL (0.48 ml/min and 0.83 ml/min) using an uncoated cemented carbide insert. Micro-abrasion, micro-attrition, and adhesion wear leading to edge chipping are identified as the main wear mechanisms. Aluminum deposits on the tool flank surface are observed. Results show that the water-based nanofluid shows potential as a capable MQL cutting media, in terms of tool wear, replacing the conventional oil-based MQL. |
| first_indexed | 2025-11-15T01:47:30Z |
| format | Article |
| id | ump-11647 |
| institution | Universiti Malaysia Pahang |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T01:47:30Z |
| publishDate | 2015 |
| publisher | American Society of Mechanical Engineers (ASME) |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | ump-116472018-10-17T03:31:16Z http://umpir.ump.edu.my/id/eprint/11647/ Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool Najiha, M. S. M. M., Rahman A. R., Yusoff TJ Mechanical engineering and machinery This study is focused on the categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication (MQL) conditions using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nanoparticle volume fraction of 1.5% are compared with conventional oil-based MQL (0.48 ml/min and 0.83 ml/min) using an uncoated cemented carbide insert. Micro-abrasion, micro-attrition, and adhesion wear leading to edge chipping are identified as the main wear mechanisms. Aluminum deposits on the tool flank surface are observed. Results show that the water-based nanofluid shows potential as a capable MQL cutting media, in terms of tool wear, replacing the conventional oil-based MQL. American Society of Mechanical Engineers (ASME) 2015-09-09 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/11647/1/fkm-2015-mmrahman-Flank%20Wear%20Characterization.pdf Najiha, M. S. and M. M., Rahman and A. R., Yusoff (2015) Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool. Journal of Manufacturing Science and Engineering, 137 (6). pp. 1-7. ISSN 1087-1357 (print); 1528-8935 (online). (Published) http://dx.doi.org/10.1115/1.4030060 DOI: 10.1115/1.4030060 |
| spellingShingle | TJ Mechanical engineering and machinery Najiha, M. S. M. M., Rahman A. R., Yusoff Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool |
| title | Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool |
| title_full | Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool |
| title_fullStr | Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool |
| title_full_unstemmed | Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool |
| title_short | Flank Wear Characterization in Aluminum Alloy (6061 T6) With Nanofluid Minimum Quantity Lubrication Environment Using an Uncoated Carbide Tool |
| title_sort | flank wear characterization in aluminum alloy (6061 t6) with nanofluid minimum quantity lubrication environment using an uncoated carbide tool |
| topic | TJ Mechanical engineering and machinery |
| url | http://umpir.ump.edu.my/id/eprint/11647/ http://umpir.ump.edu.my/id/eprint/11647/ http://umpir.ump.edu.my/id/eprint/11647/ http://umpir.ump.edu.my/id/eprint/11647/1/fkm-2015-mmrahman-Flank%20Wear%20Characterization.pdf |