Investigations on heavy-duty gearboxes temperature and the viscosity of the lubricant through simulation and experiment method / Navin Kumar Ganesan
The development of gear transmissions nowadays is focusing on four main reasons which are noise, vibration, and harshness to reduce the surrounding sound pollution, load capacity, wear and tear which will lessen friction and productivity. Gearboxes are as often as possible outlined conservatively...
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| Format: | Thesis |
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2022
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| Online Access: | http://studentsrepo.um.edu.my/13616/ http://studentsrepo.um.edu.my/13616/12/navin_kumar.pdf http://studentsrepo.um.edu.my/13616/13/navin.pdf |
| Summary: | The development of gear transmissions nowadays is focusing on four main reasons which
are noise, vibration, and harshness to reduce the surrounding sound pollution, load
capacity, wear and tear which will lessen friction and productivity. Gearboxes are as often
as possible outlined conservatively with a supply of oil to ensure operational unwavering
quality. The present study will focus on the viscosity of plastic extruder line gearbox oil
and how the oil temperature is maintained. In this study, two types of lubricants will be
used to demonstrate which lubricant performs well. use a calculation method to prove the
efficiency of the heat exchanger before and after the gear oil temperature. An earlier
investigation focused more on oil temperature and did not show what would happen due
to high oil temperature and didn’t demonstrate simulation results with gear oils of actual
viscosity. This study aims to collect actual data and prove it by simulation and
experimental methods. This research is more effective for high voltage cable industry
production because normally the extrusion line will be run for two or three weeks nonstop
to reach the target of the order. The data also show an exponential trend between the
average wear rates and the surface fatigue lives. Lubricants with similar viscosities but
differing additives and compositions had somewhat differing gear surface fatigue lives
and wear rates. It determined the way to reduce gearbox portion temperature and maintain
the lubricant additive and also the viscosity index number. The method to eliminate water
and acid contained in the plastic extruder gearbox during the machine operating at high
temperature. |
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