Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai

Crude oil separation process is the most crucial process in offshore production facilities in ensuring the well fluid is separated efficiently and persistently. Waxy crude or sluggish feed stream is the major disturbance that could cause operational issues and production loss due to process upset. T...

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Main Author: Chin, Yee Kai
Format: Thesis
Published: 2020
Subjects:
Online Access:http://studentsrepo.um.edu.my/11906/
http://studentsrepo.um.edu.my/11906/1/Chin_Yee_Kai.jpg
http://studentsrepo.um.edu.my/11906/10/yee_kai.pdf
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author Chin, Yee Kai
author_facet Chin, Yee Kai
author_sort Chin, Yee Kai
building UM Research Repository
collection Online Access
description Crude oil separation process is the most crucial process in offshore production facilities in ensuring the well fluid is separated efficiently and persistently. Waxy crude or sluggish feed stream is the major disturbance that could cause operational issues and production loss due to process upset. The main objective of this research is to model offshore crude oil separation process and introduce state space control to optimize the control of total liquid and water level within the permissible range as well as to evaluate the effect of disturbances to the controls. This work presents two different modelling methods in developing three-phase separator model and application of state space control in optimizing the level control. The three-phase separator model is developed for liquid level and water phase level control using mathematical modelling and data driven modelling method via HYSYS. The mathematical model is based on two dynamic state equations representing the levels of the liquid and water and gas pressure with inflow and outflow dynamics. HYSS is used to simulate the three-separator dynamic process in a more realistic environment. The dynamic responses of liquid and water level to the command input of respective control valves are used to obtain data that is required to develop state space model. Application of state space (modern) control which are the feedback, feedforward control and integral action is investigated and evaluated in terms of its performance in controlling outflows of the separator in optimizing control of the separation process as well as in rejecting various disturbances such as slugging. In the end of this research, the simulation results show that state space control is able to control the crude oil separation process as desired while rejecting disturbances without causing process upsets. It was also found that by implementing integral action control, fast response time and zero steady state error can be achieved indicating that in the meantime, process fluctuation can be minimized and system response faster whereby it would help to improve the overall separation process efficiency.
first_indexed 2025-11-14T13:59:27Z
format Thesis
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institution University Malaya
institution_category Local University
last_indexed 2025-11-14T13:59:27Z
publishDate 2020
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repository_type Digital Repository
spelling um-119062021-04-05T17:10:19Z Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai Chin, Yee Kai TK Electrical engineering. Electronics Nuclear engineering Crude oil separation process is the most crucial process in offshore production facilities in ensuring the well fluid is separated efficiently and persistently. Waxy crude or sluggish feed stream is the major disturbance that could cause operational issues and production loss due to process upset. The main objective of this research is to model offshore crude oil separation process and introduce state space control to optimize the control of total liquid and water level within the permissible range as well as to evaluate the effect of disturbances to the controls. This work presents two different modelling methods in developing three-phase separator model and application of state space control in optimizing the level control. The three-phase separator model is developed for liquid level and water phase level control using mathematical modelling and data driven modelling method via HYSYS. The mathematical model is based on two dynamic state equations representing the levels of the liquid and water and gas pressure with inflow and outflow dynamics. HYSS is used to simulate the three-separator dynamic process in a more realistic environment. The dynamic responses of liquid and water level to the command input of respective control valves are used to obtain data that is required to develop state space model. Application of state space (modern) control which are the feedback, feedforward control and integral action is investigated and evaluated in terms of its performance in controlling outflows of the separator in optimizing control of the separation process as well as in rejecting various disturbances such as slugging. In the end of this research, the simulation results show that state space control is able to control the crude oil separation process as desired while rejecting disturbances without causing process upsets. It was also found that by implementing integral action control, fast response time and zero steady state error can be achieved indicating that in the meantime, process fluctuation can be minimized and system response faster whereby it would help to improve the overall separation process efficiency. 2020-07 Thesis NonPeerReviewed application/pdf http://studentsrepo.um.edu.my/11906/1/Chin_Yee_Kai.jpg application/pdf http://studentsrepo.um.edu.my/11906/10/yee_kai.pdf Chin, Yee Kai (2020) Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai. Masters thesis, University Malaya. http://studentsrepo.um.edu.my/11906/
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
Chin, Yee Kai
Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai
title Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai
title_full Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai
title_fullStr Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai
title_full_unstemmed Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai
title_short Simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / Chin Yee Kai
title_sort simulation and optimal control of crude oil separation process at offshore facilities to improve efficiency of oil and condensate recovery / chin yee kai
topic TK Electrical engineering. Electronics Nuclear engineering
url http://studentsrepo.um.edu.my/11906/
http://studentsrepo.um.edu.my/11906/1/Chin_Yee_Kai.jpg
http://studentsrepo.um.edu.my/11906/10/yee_kai.pdf