Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali

Modern manufacturing facility experiences significant changes in product designs, process plans, demand volumes, product mix, product life cycles and production routings. However, limited attention paid to facilities design layout has resulted in a significant shortcoming especially when a wrong sel...

Full description

Bibliographic Details
Main Author: Md Ali, Masalina
Format: Thesis
Language:English
Published: 2011
Subjects:
Online Access:https://ir.uitm.edu.my/id/eprint/4876/
_version_ 1848802768495575040
author Md Ali, Masalina
author_facet Md Ali, Masalina
author_sort Md Ali, Masalina
building UiTM Institutional Repository
collection Online Access
description Modern manufacturing facility experiences significant changes in product designs, process plans, demand volumes, product mix, product life cycles and production routings. However, limited attention paid to facilities design layout has resulted in a significant shortcoming especially when a wrong selection of machines/workers position increases the travel distance and thus led to 10 to 30 percent increment in material handling cost. A study on integrating QFD approaches with simulation modelling within a facility layout is thus demonstrated which encompasses: (i) identifying the current practice of facilities layout design through assessment in three different manufacturing environments; (ii) adopting Quality Function Deployment (QFD) method to verify the expectation of the customer/worker requirements for facility layout design characteristics and (iii) analysing the outcomes via simulation modelling to allow verification of the floor design without having to rearrange the actual physical layout. Findings revealed that QFD approach is possible to prioritize and implement the new layout solutions at the onset of the design stage before the actual layout implementation. Six characteristics are concluded as the major primary specification for the facility layout design leaving six others as minor. Besides being relevant for enhancing facility layout problems, it is envisage that findings from this study would further catalyse knowledge and technology advancement indicated in the recommendations.
first_indexed 2025-11-14T21:28:36Z
format Thesis
id uitm-4876
institution Universiti Teknologi MARA
institution_category Local University
language English
last_indexed 2025-11-14T21:28:36Z
publishDate 2011
recordtype eprints
repository_type Digital Repository
spelling uitm-48762023-01-03T02:15:30Z https://ir.uitm.edu.my/id/eprint/4876/ Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali Md Ali, Masalina Indexes (General) Modern manufacturing facility experiences significant changes in product designs, process plans, demand volumes, product mix, product life cycles and production routings. However, limited attention paid to facilities design layout has resulted in a significant shortcoming especially when a wrong selection of machines/workers position increases the travel distance and thus led to 10 to 30 percent increment in material handling cost. A study on integrating QFD approaches with simulation modelling within a facility layout is thus demonstrated which encompasses: (i) identifying the current practice of facilities layout design through assessment in three different manufacturing environments; (ii) adopting Quality Function Deployment (QFD) method to verify the expectation of the customer/worker requirements for facility layout design characteristics and (iii) analysing the outcomes via simulation modelling to allow verification of the floor design without having to rearrange the actual physical layout. Findings revealed that QFD approach is possible to prioritize and implement the new layout solutions at the onset of the design stage before the actual layout implementation. Six characteristics are concluded as the major primary specification for the facility layout design leaving six others as minor. Besides being relevant for enhancing facility layout problems, it is envisage that findings from this study would further catalyse knowledge and technology advancement indicated in the recommendations. 2011 Thesis NonPeerReviewed text en https://ir.uitm.edu.my/id/eprint/4876/2/4876.pdf Md Ali, Masalina (2011) Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali. (2011) Masters thesis, thesis, Universiti Teknologi MARA (UiTM).
spellingShingle Indexes (General)
Md Ali, Masalina
Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali
title Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali
title_full Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali
title_fullStr Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali
title_full_unstemmed Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali
title_short Enhancing facility layout design using quality function deployment (QFD) approach / Masalina Md Ali
title_sort enhancing facility layout design using quality function deployment (qfd) approach / masalina md ali
topic Indexes (General)
url https://ir.uitm.edu.my/id/eprint/4876/