Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]

Incremental forming is one of the innovative manufacturing technologies in plate sheet forming techniques. With the incremental forming process, plate formation can be as desired and also easily applied to the manufacturing with a limited number of products. This paper is conducted to find out the s...

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Main Authors: Dionisius, Felix, Sugiri, Sugiri, Endramawan, Tito, Haris4, Emin
Format: Article
Language:English
Published: Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2019
Subjects:
Online Access:https://ir.uitm.edu.my/id/eprint/36411/
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author Dionisius, Felix
Sugiri, Sugiri
Endramawan, Tito
Haris4, Emin
author_facet Dionisius, Felix
Sugiri, Sugiri
Endramawan, Tito
Haris4, Emin
author_sort Dionisius, Felix
building UiTM Institutional Repository
collection Online Access
description Incremental forming is one of the innovative manufacturing technologies in plate sheet forming techniques. With the incremental forming process, plate formation can be as desired and also easily applied to the manufacturing with a limited number of products. This paper is conducted to find out the smallest geometry of deviation between the design with the results of the process and the best step-down selection using a single point incremental forming (SPIF). The variable variations used in this research was 2-6 (mm) of step-down where this process uses a punch tool in the form of a hemispherical / half ball and with 2 clamps. Numerical simulation method with explicit finite element model was used as a virtual experiment with the helical shaped tool movement. The tool moves to form a blank with a size of 12x160x200 mm into a channel profile with a speed of 8 mm/s. The result showed that the deviation between the product and the design has increased from step down 2-6 mm. The smallest deviations were 3.63 mm for x axis and 12,549 mm of total depth or 4.57% for y axis with 2 mm step down parameter. Whereas for step down 4 mm had the deviation of 3.9 mm and 13.853 of total depth. But for step down 6 mm had failed / damaged.
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spelling uitm-364112021-01-19T02:34:37Z https://ir.uitm.edu.my/id/eprint/36411/ Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.] jmeche Dionisius, Felix Sugiri, Sugiri Endramawan, Tito Haris4, Emin TJ Mechanical engineering and machinery Incremental forming is one of the innovative manufacturing technologies in plate sheet forming techniques. With the incremental forming process, plate formation can be as desired and also easily applied to the manufacturing with a limited number of products. This paper is conducted to find out the smallest geometry of deviation between the design with the results of the process and the best step-down selection using a single point incremental forming (SPIF). The variable variations used in this research was 2-6 (mm) of step-down where this process uses a punch tool in the form of a hemispherical / half ball and with 2 clamps. Numerical simulation method with explicit finite element model was used as a virtual experiment with the helical shaped tool movement. The tool moves to form a blank with a size of 12x160x200 mm into a channel profile with a speed of 8 mm/s. The result showed that the deviation between the product and the design has increased from step down 2-6 mm. The smallest deviations were 3.63 mm for x axis and 12,549 mm of total depth or 4.57% for y axis with 2 mm step down parameter. Whereas for step down 4 mm had the deviation of 3.9 mm and 13.853 of total depth. But for step down 6 mm had failed / damaged. Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2019 Article PeerReviewed text en https://ir.uitm.edu.my/id/eprint/36411/1/36411.pdf Dionisius, Felix and Sugiri, Sugiri and Endramawan, Tito and Haris4, Emin (2019) Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]. (2019) Journal of Mechanical Engineering (JMechE) <https://ir.uitm.edu.my/view/publication/Journal_of_Mechanical_Engineering_=28JMechE=29.html>, 16 (2). pp. 1-10. ISSN 1823-5514 ; 2550-164X https://jmeche.uitm.edu.my/
spellingShingle TJ Mechanical engineering and machinery
Dionisius, Felix
Sugiri, Sugiri
Endramawan, Tito
Haris4, Emin
Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]
title Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]
title_full Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]
title_fullStr Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]
title_full_unstemmed Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]
title_short Geometrical study of channel profile under incremental forming process: numerical simulation / Felix Dionisius...[et al.]
title_sort geometrical study of channel profile under incremental forming process: numerical simulation / felix dionisius...[et al.]
topic TJ Mechanical engineering and machinery
url https://ir.uitm.edu.my/id/eprint/36411/
https://ir.uitm.edu.my/id/eprint/36411/