Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman

Small and Medium Enterprise (SMEs) plays an important role in Malaysia economic growth. By 2020, manufacturing sectors which is one of the major sector in SME are predicted to achieve total production up to RM120 billions. Therefore, to ensure the production can reach the target, production rate of...

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Main Author: Drahman, Eylia Nadiah
Format: Student Project
Language:English
Published: 2017
Subjects:
Online Access:https://ir.uitm.edu.my/id/eprint/30893/
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author Drahman, Eylia Nadiah
author_facet Drahman, Eylia Nadiah
author_sort Drahman, Eylia Nadiah
building UiTM Institutional Repository
collection Online Access
description Small and Medium Enterprise (SMEs) plays an important role in Malaysia economic growth. By 2020, manufacturing sectors which is one of the major sector in SME are predicted to achieve total production up to RM120 billions. Therefore, to ensure the production can reach the target, production rate of a SME should be consistent. PNI Noor Indah Sdn. Bhd is a SME company which is producing bakeware including decorative nozzles. Decorative nozzle is one of the highest-demand product produce by this company. However, the process to produce this product is fully manual and tedious. Therefore, the main objective of this project is to redesign the process to increase throughput and improved product flow. For that purpose, the current processes involved for decorative nozzle production are observed. Improved jig design for punching and rolling processes is proposed to reduce time and raw material wastes. Improved process layout is then suggested based on these improved processes. Improved layout is then simulated using DELMIA Quest. The simulation results are compared with the current production in terms of production rate and reduce raw material waste. The production rate of the improved layout shows an increase of 5% from the current layout adopted by the company. Therefore, this shows that the implementation of new process design is able to improve the production rate of production line.
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spelling uitm-308932020-06-11T07:24:16Z https://ir.uitm.edu.my/id/eprint/30893/ Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman Drahman, Eylia Nadiah Production management. Operations management Product engineering Product design. Industrial design Malaysia Small and Medium Enterprise (SMEs) plays an important role in Malaysia economic growth. By 2020, manufacturing sectors which is one of the major sector in SME are predicted to achieve total production up to RM120 billions. Therefore, to ensure the production can reach the target, production rate of a SME should be consistent. PNI Noor Indah Sdn. Bhd is a SME company which is producing bakeware including decorative nozzles. Decorative nozzle is one of the highest-demand product produce by this company. However, the process to produce this product is fully manual and tedious. Therefore, the main objective of this project is to redesign the process to increase throughput and improved product flow. For that purpose, the current processes involved for decorative nozzle production are observed. Improved jig design for punching and rolling processes is proposed to reduce time and raw material wastes. Improved process layout is then suggested based on these improved processes. Improved layout is then simulated using DELMIA Quest. The simulation results are compared with the current production in terms of production rate and reduce raw material waste. The production rate of the improved layout shows an increase of 5% from the current layout adopted by the company. Therefore, this shows that the implementation of new process design is able to improve the production rate of production line. 2017-07 Student Project NonPeerReviewed text en https://ir.uitm.edu.my/id/eprint/30893/1/30893.pdf Drahman, Eylia Nadiah (2017) Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman. (2017) [Student Project] <http://terminalib.uitm.edu.my/30893.pdf> (Unpublished)
spellingShingle Production management. Operations management
Product engineering
Product design. Industrial design
Malaysia
Drahman, Eylia Nadiah
Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman
title Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman
title_full Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman
title_fullStr Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman
title_full_unstemmed Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman
title_short Process redesign to increase throughput and improved product flow of mould producing in small industry / Eylia Nadiah Drahman
title_sort process redesign to increase throughput and improved product flow of mould producing in small industry / eylia nadiah drahman
topic Production management. Operations management
Product engineering
Product design. Industrial design
Malaysia
url https://ir.uitm.edu.my/id/eprint/30893/